Efficient Alloy-Based Solar Panels Created Free of Toxic Metals (2024)

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Today, most solar panels are made of expensive rare-earth elements like indium and gallium, or highly toxic metals like cadmium. Eco-friendly options exist made of Cu, Zn, Sn but they are impractical as they are not very efficient.

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To solve this conundrum, a team of scientists from DGIST, led by Dr. Jin-Kyu Kang and Dr. Dae-Hwan Kim, has been working on solar panels made from cheaper and more readily-available elements.

“Thin-film solar cells using bronze (Cu-Sn) and brass (Cu-Zn) as base materials are composed of non-toxic earth-abundant materials, and have been studied worldwide because of their low cost, high durability, and sustainability," said Kang.

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These new alloys, however, did not come without drawbacks. While theoretically they are said to perform as well as top market products, in reality, they severely underperform.

According to the researchers, this is because they form various flaws in the materials, such as “point” defect, “surface” defect, and “volume” defect, during “annealing”. These flaws see an important reduction in the amount of electricity generated.

The scientists looked for a way to bypass these flaws and produce the best quality CZTSSe (copper, zinc, tin, sulfur, and selenium) thin films. They came up with the ingenious solution of toying with the film's annealing profile.

They found that the longer the annealing time and the higher the annealing temperature, the lesser the electricity loss. Once they came up with this solution, they had to deal with the fact that high annealing temperatures causethe properties of the CZTSSe thin film to decompose over time.

To bypass this next problem, the team used a special “liquid-assisted method" that prevented the CZTSSe thin film to change its properties.

“Our technology has diverse applications, including electronic devices, household goods, buildings, and vehicles. The best part is that CZTS solar cells are free of the current drawbacks of toxic and rare metals. We can install everywhere we want!" said Kim.

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Efficient Alloy-Based Solar Panels Created Free of Toxic Metals (2024)

FAQs

Efficient Alloy-Based Solar Panels Created Free of Toxic Metals? ›

Thin-film solar cells using bronze (Cu-Sn) and brass (Cu-Zn) as base materials are composed of non-toxic earth-abundant materials, and have been studied worldwide because of their low cost, high durability, and sustainability,” said Kang. These new alloys, however, did not come without drawbacks.

Are there non toxic solar panels? ›

Solar panel fabrication often involves toxic materials such as cadmium and industrial waste. In a new study, researchers have now developed an eco-friendly method that eliminates the use of toxic cadmium in the production process to produce cost-effective, efficient, and eco-friendly solar cells.

Are there toxic metals in solar panels? ›

Hazardous waste testing on solar panels in the marketplace has indicated that different varieties of solar panels have different metals present in the semiconductor and solder. Some of these metals, like lead and cadmium, are harmful to human health and the environment at high levels.

What are the most efficient solar panels made of? ›

The most efficient types of panels, mono and poly, use crystalline silicon solar cells. Monocrystalline solar panels use solar cells cut from one monocrystalline silicon crystal.

Why metals are not used in solar panels? ›

Metals don't possess the same semiconducting characteristics necessary for this function. For a deeper understanding of material choices in solar cell technology and related concepts, you can explore my Quora profile, where I discuss various aspects of semiconductor devices and renewable energy technologies.

Do solar panels leach toxic chemicals? ›

According to cancer biologist David H. Nguyen, PhD, toxic chemicals in solar panels include cadmium telluride, copper indium selenide, cadmium gallium (di)selenide, copper indium gallium (di)selenide, hexafluoroethane, lead, and polyvinyl fluoride.

Do solar panels leach heavy metals? ›

Solar panels contain lead, cadmium, and other toxic chemicals that cannot be removed without breaking apart the entire panel.

Do all solar panels contain cadmium? ›

But researchers have shown that cadmium is present in only a small share of panels; it makes up 0.1 percent or less of the mass of the panels in which it's present; and the form of cadmium sometimes used in panels is different and safer than the form that leads to health concerns.

Are solar panels more toxic than nuclear waste? ›

The act of producing one ton of polysilicon leads to three to four tons of silicon tetrachloride waste. In fact, solar produces 300 times more toxic waste per unit of energy than does nuclear energy, according to Environmental Progress, a Berkeley, California, nonprofit that supports the expanded use of nuclear energy.

What happens to solar panels after 25 years? ›

Still, experience shows that, in reality, the efficiency drops by merely 6 to 8 per cent after 25 years. The lifespan of solar panels may thus be much longer than officially stated. The lifespan of high-quality PV panels may reach 30 to 40 years and still be functional afterwards, though with decreasing efficacy.

Are there 100% efficient solar panels? ›

Due to the limitations within semiconductor technology and boundaries like the Shockley-Queisser Limit, producing a 100% efficient solar cell is unlikely.

What is the new more efficient solar panel? ›

Next generation tandem solar panel achieves 25% efficiency, delivering significant breakthrough to accelerate the energy transition. Oxford PV, a pioneer in next-generation solar technology, has set a new record for the world's most efficient solar panel, marking a crucial milestone in the clean energy transition.

What is the most efficient solar panel in 2024? ›

Maxeon offers the highest efficiency solar panels of 2024, with maximum efficiency ratings of 22.8%. That's impressive!

Why is everyone not using solar panels? ›

There is a positive return on investment (ROI) in the future; however, it is slow and can take up to a few years. This eliminates demographics, such as low-income households, from being solar panel owners. It also makes it an unattractive business prospect to build large solar farms or even produce solar panels.

Why no to solar panels? ›

Some of the cons of solar energy are: the cost of adding solar, depends on sunlight, space constraints, solar energy storage is expensive, installation can be difficult and environmental impact of manufacturing and disposing panels.

What metal is best for solar panels? ›

As a solar panel frame, metal helps ensure a long-lasting, durable, and strong structure. Aluminum is a great material to use due to its corrosion resistance, light weight, and ability to withstand extreme temperatures. Steel is often used in solar panels as well, typically in junction boxes and connecting components.

What are eco friendly solar panels made of? ›

Photovoltaics are mostly made of glass (76%) with an additional 10% polymers, 8% aluminum, 5% silicon, 1% copper, and less than 0.1% silver and other elements like small amounts of lead and tin. Do Solar Panels Use Rare Materials? Photovoltaics do not use rare earth metals like that found in wind turbines and EVs.

What is the alternative to silicon in solar cells? ›

Perovskite is much better at absorbing light than crystalline silicon and can even be 'tuned' to use regions of the solar spectrum largely inaccessible to silicon photovoltaics.

Why are solar panels not used everywhere? ›

While people in sunny climes can use solar energy when the sun shines and bank it in batteries for times when it doesn't, not everyone has that capability. Because our current, aging electrical grid can't presently distribute renewable energy over long distances, solar isn't available everywhere.

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