Sugar Manufacturing Industry. Mini Sugar Plant. Sugarcane Mill. How Cane Sugar is processed? Manufacturing Project of Sugar Mill. (2024)

Sugar Manufacturing Industry. Mini Sugar Plant. Sugarcane Mill. How Cane Sugar is processed? Manufacturing Project of Sugar Mill. (1)

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• Good Present/Future Demand
• Export-Import Market Potential
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• Project Costs and Payback Period


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• Why I should invest in this project?
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The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

• This report helps you market and place the product correctly by identifying the target customer group of the product.

• This report helps you understand the viability of the project by disclosing details like raw materials required, manufacturing process, project costs and snapshot of other project financials.

• The report provides forecasts of key parameters which helps to anticipate the industry performance and make sound business decision.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

Ø Introduction

· Project Introduction

· Project Objective and Strategy

· Concise History of the Product

· Properties

· BIS (Bureau of Indian Standards) Provision & Specification

· Uses & Applications

Ø Market Study and Assessment

· Current Indian Market Scenario

· Present Market Demand and Supply

· Estimated Future Market Demand and Forecast

· Statistics of Import & Export

· Names & Addresses of Existing Units (Present Players)

· Market Opportunity

Ø Raw Material

· List of Raw Materials

· Properties of Raw Materials

· Prescribed Quality of Raw Materials

· List of Suppliers and Manufacturers

Ø Personnel (Manpower) Requirements

· Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

Ø Plant and Machinery

· List of Plant & Machinery

· Miscellaneous Items

· Appliances & Equipments

· Laboratory Equipments & Accessories

· Electrification

· Electric Load & Water

· Maintenance Cost

· Sources of Plant & Machinery (Suppliers and Manufacturers)

Ø Manufacturing Process and Formulations

· Detailed Process of Manufacture with Formulation

· Packaging Required

· Process Flow Sheet Diagram

Ø Infrastructure and Utilities

· Project Location

· Requirement of Land Area

· Rates of the Land

· Built Up Area

· Construction Schedule

· Plant Layout and Requirement of Utilities

Project at a Glance

Along with financial details as under:

Assumptions for Profitability workings

• Plant Economics

• Production Schedule

• Land & Building

Factory Land & Building

Site Development Expenses

• Plant & Machinery

Indigenous Machineries

Other Machineries (Miscellaneous, Laboratory etc.)

• Other Fixed Assets

Furniture & Fixtures

Pre-operative and Preliminary Expenses

Technical Knowhow

Provision of Contingencies

• Working Capital Requirement Per Month

Raw Material

Packing Material

Lab & ETP Chemical Cost

Consumable Store

• Overheads Required Per Month And Per Annum

Utilities & Overheads (Power, Water and Fuel Expenses etc.)

Royalty and Other Charges

Selling and Distribution Expenses

• Salary and Wages

• Turnover Per Annum

• Share Capital

Equity Capital

Preference Share Capital

• Annexure 1:: Cost of Project and Means of Finance

• Annexure 2:: Profitability and Net Cash Accruals

Revenue/Income/Realisation

Expenses/Cost of Products/Services/Items

Gross Profit

Financial Charges

Total Cost of Sales

Net Profit After Taxes

Net Cash Accruals

• Annexure 3 :: Assessment of Working Capital requirements

Current Assets

Gross Working. Capital

Current Liabilities

Net Working Capital

Working Note for Calculation of Work-in-process

• Annexure 4 :: Sources and Disposition of Funds

• Annexure 5 :: Projected Balance Sheets

ROI (Average of Fixed Assets)

RONW (Average of Share Capital)

ROI (Average of Total Assets)

• Annexure 6 :: Profitability ratios

D.S.C.R

Earnings Per Share (EPS)

Debt Equity Ratio

Annexure 7 :: Break-Even Analysis

Variable Cost & Expenses

Semi-Var./Semi-Fixed Exp.

Profit Volume Ratio (PVR)

Fixed Expenses / Cost

B.E.P

• Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

Resultant N.P.B.T

Resultant D.S.C.R

Resultant PV Ratio

Resultant DER

Resultant ROI

Resultant BEP

• Annexure 12 :: Shareholding Pattern and Stake Status

Equity Capital

Preference Share Capital

• Annexure 13 :: Quantitative Details-Output/Sales/Stocks

Determined Capacity P.A of Products/Services

Achievable Efficiency/Yield % of Products/Services/Items

Net Usable Load/Capacity of Products/Services/Items

Expected Sales/ Revenue/ Income of Products/ Services/ Items

• Annexure 14 :: Product wise domestic Sales Realisation

• Annexure 15 :: Total Raw Material Cost

• Annexure 16 :: Raw Material Cost per unit

• Annexure 17 :: Total Lab & ETP Chemical Cost

• Annexure 18 :: Consumables, Store etc.,

• Annexure 19 :: Packing Material Cost

• Annexure 20 :: Packing Material Cost Per Unit

• Annexure 21 :: Employees Expenses

• Annexure 22 :: Fuel Expenses

• Annexure 23 :: Power/Electricity Expenses

• Annexure 24 :: Royalty & Other Charges

• Annexure 25 :: Repairs & Maintenance Exp.

• Annexure 26 :: Other Mfg. Expenses

• Annexure 27 :: Administration Expenses

• Annexure 28 :: Selling Expenses

• Annexure 29 :: Depreciation Charges – as per Books (Total)

• Annexure 30 :: Depreciation Charges – as per Books (P & M)

• Annexure 31 :: Depreciation Charges - As per IT Act WDV (Total)

• Annexure 32 :: Depreciation Charges - As per IT Act WDV (P & M)

• Annexure 33 :: Interest and Repayment - Term Loans

• Annexure 34 :: Tax on Profits

• Annexure 35 ::Projected Pay-Back Period And IRR

Sugar Manufacturing Industry. Mini Sugar Plant. Sugarcane Mill. How Cane Sugar is processed? Manufacturing Project of Sugar Mill. (2024)

FAQs

What is the process of sugar manufacturing from sugarcane? ›

Sugar Processing
  • Harvesting. Sugar cane and sugar beets are typically harvested from fields mechanically. ...
  • Washing and Initial Preparation. ...
  • Juice Extraction. ...
  • Purification of Juice. ...
  • Crystallization. ...
  • Centrifugation. ...
  • • Drying and Packaging.
Jul 1, 2020

How does a cane sugar mill work? ›

At the sugar mill, the sugar cane stalks are washed and cut into shreds. Huge rollers press sugar cane juice out of the shredded stalks. 3. The juice is then clarified, concentrated and crystalized.

What is the process of cane milling? ›

At the mill, the sugar cane is crushed by large rollers. The extracted juice is then clarified to remove soil and impurities. This juice is concentrated into a syrup by boiling off excess water, seeded with raw sugar crystals in a vacuum pan and boiled until sugar crystals have formed and grown.

How is pure cane sugar processed? ›

Cane sugar is made by chopping up the sugar cane, extracting its juice, boiling the liquid to produce a dark syrup, which is essentially unrefined molasses, and then crystallizing it. The crystallized syrup is then spun in a centrifuge to separate the crystals from the molasses.

What is the process of a plant making sugar called? ›

Photosynthesis is the process by which plants use sunlight, water, and carbon dioxide to create oxygen and energy in the form of sugar.

How long does it take to process sugar cane? ›

From planting the cane through to harvest, the process can take up to 18 months; making sugar cane quite a slow crop to produce. For this reason, preparation of the cane ahead of it being planted is vital. The leaves are removed from the cane and then cut into 20cm 'tranches'.

What does cane sugar break down into? ›

Your body processes cane sugar by splitting it into two simple sugars, fructose and glucose. The glucose molecules are then carried to your cells to be converted into energy. But unlike foods that contain natural sugars, like fruits, veggies, grains, and dairy products, added sugars aren't a good source of nutrients.

What is milled cane sugar? ›

Refined or milled sugars comes from sugar cane or sugar beet, which is still a naturally grown plant, but the sugars are extracted from the stalks of the sugar cane or the centre of the beets to form sucrose, which is a combination of dextrose, fructose and glucose.

What is the meaning of sugar cane milling? ›

A sugar cane mill is a factory that processes sugar cane to produce raw sugar or plantation white sugar. Some sugar mills are situated next to a back-end refinery, that turns raw sugar into (refined) white sugar.

What machine cuts sugarcane? ›

A sugarcane harvester is a large piece of agricultural machinery used to harvest and partially process sugarcane.

Is cane sugar the same as processed sugar? ›

“Natural sugar is naturally occurring in food. Think of the sugar that's in fruit or dairy or carbohydrates,” says Wohlford. “Refined sugar may be from a natural source, but it has been processed so only sugar remains, like granulated sugar from sugar cane, or corn syrup from corn.

What is the difference between sugar and cane sugar? ›

Granulated Sugar. Natural cane sugar is made from sugar cane, while conventional white granulated sugar may be made from either cane or sugar beets. Since both plants produce molecules of sucrose that are identical, this is not a significant distinction.

Is raw cane sugar processed sugar? ›

The least refined cane sweeteners are referred to as unrefined. All other cane sugars are highly refined, even the so-called "raw". Unrefined and raw sugars come straight from the freshly harvested cane. Both are refined in a sugar mill.

Do you need water for a sugar cane farm? ›

Items Required to Make Sugar Cane Farm

You need the following items to make a sugar cane farm in Minecraft: A bucket of Water. Fifteen Dirt blocks.

How long does it take to grow and harvest sugar cane? ›

Sugar cane's growing season is about one year, much different than traditional crops planted in the spring and harvested in the fall.

What plant produces the most sugar? ›

Sugar beet cultivation is extremely important because, it provides ~32% of the world's table sugar production and it is the only high-sucrose crop, which can be cultivated in temperate regions.

What plant makes the most sugar? ›

While sucrose is found in almost all plants, sugar cane and sugar beets store sucrose in the greatest quantities and thus are harvested as the commercial sources of sugar.

What is sugar made out of? ›

The common 'sugar' (sucrose) used is made up from glucose and fructose and is extracted from sugar cane or sugar beet. Sugar cane is grown in tropical and sub-tropical parts of the world, including South Africa, Brazil, India, Mauritius and the West Indies.

How long does sugar cane stay fresh? ›

Stalks can be stored under cool, moist conditions for about two weeks, though they may dry slightly.

How long does raw cane sugar last? ›

All types of sugar, including granulated sugar, white sugar, brown sugar, raw sugar, and cane sugar, have an indefinite shelf life due to osmosis and the lack of water content.

How is sugar cane planted harvested and processed? ›

Commercial sugarcane is planted from stalk cuttings and placed in furrows five feet apart. After approximately 12 months, the mature sugarcane is ready for harvest. Growers average four harvests from a single planting. The harvesting campaign begins in mid-October and runs through mid-March or approximately 150 days.

What is the healthiest sugar? ›

Talking about sugar being good for health, then natural sugar or stevia is the best. They have many health benefits to offer apart from weight loss. It has all the essential nutrients, vitamins, and minerals that are essential for your body. While stevia is also known to be the best sugar for weight loss.

What are the 4 types of sugar? ›

The four most common forms of simple sugars include:
  • Glucose.
  • Fructose (a.k.a. fruit sugar)
  • Sucrose (a.k.a. table sugar)
  • Lactose (a.k.a. dairy sugar)
Oct 29, 2020

Can you eat raw sugar? ›

Raw sugar isn't safe for humans

According to What Sugar, the raw version is only sold to refineries that then melt, filter, or evaporate it. While raw foods may sound healthier, North General Hospital's director of obesity and diabetes programs Cathy Nonas told ABC News that raw sugar isn't any better for you.

Is cane sugar better? ›

However, though raw cane sugar is often marketed as a healthy alternative to regular sugar, there's no real difference between them. In fact, both are identical in terms of chemical composition and made up of sucrose, a molecule formed by units of simple sugars, such as glucose and fructose (3).

What are the benefits of sugarcane sugar? ›

Sugarcane is a good source of vitamin C and antioxidants that may boost your immunity. Presence flavonoids – help the body stave off cancerous cells, especially prostate and breast cancer. Sugarcane juice work excellent for digestive and liver problems.

What is raw sugar cane called? ›

Turbinado sugar, also going by the names “demerara”, or raw cane sugar, is much less refined than granulated table sugar. Turbinado is known for its large crystals, and is often used to sprinkle over hot cereals, baked goods, desserts, and other products where the sugar needs to hold up well to heat.

What comes out of a sugar mill? ›

Sugarcane is crushed at the sugar mill to extract a sweet juice. The juice is crystallised, washed and dried to produce raw sugar. As sugar mills produce a product that is not yet 'food-grade,' sugar refineries buy the raw sugar and melt, purify and recrystallise it to produce food-grade sugar.

What is part of a sugar cane used to make sugar called? ›

The correct option is C stem. Sugar is obtained from sugarcane. The stem of this plant is used to make sugar and juice.

What happens at a sugar mill? ›

At the mill, sugar cane is weighed and processed before being transported to a shredder. The shredder breaks apart the cane and ruptures the juice cells. Rollers are used to separate sugar juice from the fibrous material, called bagasse. The bagasse is recycled as a fuel for the mill boiler furnaces.

What is by product in the manufacture of sugar from sugarcane called? ›

Sugarcane is primarily processed to produce sugar, however, it results in three key by-products: bagasse, molasses and filter muds. Each one of these has several uses but what they are most commonly used on depends on what is most desirable in the economical sense. Bagasse.

What processes are involved in raw sugar manufacturing? ›

Cane sugar is processed into raw sugar by a sequence of operations: harvesting, cutting, crushing, extraction of juice, clarification, evaporation, crystallization, centrifugation, and refining.

How is manufactured sugar made? ›

It is made up from glucose and fructose and is extracted from sugar cane or sugar beet. Sugar cane is grown in tropical and sub-tropical parts of the world and in the United Kingdom sucrose is produced from sugar beet and provides just over half of all the sugar we consume.

What is the process of sugar distillery? ›

Distillation Process: The distillation process begins with raw materials like Grains/ Molasses, which are grinded in order to make it a mash. During this process, the starch is converted into sugar. The fermentation of this mash is carried out in fermentation tanks.

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