Porsche Cylinder Bore Scoring Explained | RPM Specialist Cars (2024)

Porsche Cylinder Bore Scoring Explained | RPM Specialist Cars (1)

Porsche Bore Scoring

There are many articles online and posts in Porsche forums about bore scoring issues and engine failure! While cylinder bore scoring has been an issue on a relatively small percentage of 996 and997 models, it isn’t a universal problem.

How does bore scoring happen?

Due to the layout of the open deck crankcase on 996/997 models, the cylinder banks are not rigidly supported like the first generation 928, 944 & 968 watercooled engines. The oil spray and cooling flow faces the lower side of the cylinders which means the piston thrust on the right side cylinder runs slightly hotter than the left side. This results in the sixth cylinder becoming oval in shape when thermal and mechanical stresses are applied across the two banks of cylinders.

Porsche Cylinder Bore Scoring Explained | RPM Specialist Cars (2)

Cylinder Lubrication

In addition, lubrication of the cylinders can also be compromised if the oil is changed at two year intervals. When fuel and moisture contaminate the oil (due to low mileage short journeys), the oil becomes diluted which results friction between the piston and the cylinder bore walland can cause overheating.

Porsche models that could be at risk of bore scoring

All water cooled 911’s Boxster’s and Caymans from 2004 through to 2006 are at risk of suffering from bore scoring however, it would appear the percentage of engines actually affected is relatively low.

“Porsche GB advise that it sold 971 E 996s and 997s in the model years 2004-2006. Some very wet-finger-in­-the-air guesswork suggests independent specialist rebuilds and OPC warranty replacements combine may have reached 500 engines from that period, which indicates an overall percentage of around five per cent. “excerpt: GT Porsche Magazine”

Preventative maintenance

Factors that make it less likely include a good service history, a healthy cooling system (to reduce the chance of localised cylinder overheating during the warm up or over-run) and a usage that isn’t predominantly short journeys (where the engine is always running with a rich mixture and excess fuel can dilute the oil). A regular 12 month oil change is advised, especially if you use your car for regular short journey.

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Porsche Cylinder Bore Scoring Explained | RPM Specialist Cars (2024)

FAQs

Which Porsche models suffer from bore scoring? ›

Porsche models from 1997 through 2008 including the 911, 996, and 997 as well as the Boxster, Cayman, 986, and 987 have all experienced the Porsche bore scoring problem.

What causes bore scoring in Porsche engines? ›

A lack of cylinder & piston lubrication is the major cause of wear or bore scoring. The minimum grade gasoline for all street production Porsches is 91 octane.

How do you stop the bore score on a Porsche? ›

Maintain your fuel injectors – Use a bottle of Driven Injector Defender every other fill-up. We recommend replacing your fuel injectors every 75 thousand miles to eliminate the chance of leaky injectors washing down your cylinders that can lead to bore scoring.

Which Caymans are affected by bore scoring? ›

Bore scoring is most common in Porsche 911 vehicles, including 996 and 997 models, fitted with the 3.6 and 3.8 engine. The 3.4 engine fitted to Porsche Cayman S and Boxster S vehicles is also susceptible to bore scoring.

How common is Porsche bore scoring? ›

Porsche Bore Scoring

While cylinder bore scoring has been an issue on a relatively small percentage of 996 and 997 models, it isn't a universal problem.

Which Porsche is the poor man's Porsche? ›

Time magazine featured a cover story about the car, and Motor Trend named the Corvair as the 1960 “Car of the Year.” Americans bought them due to their unique style, and affordable price, well under $3,000. They even earned the nickname, “The Poor Man's Porsche.”

How much piston scoring is acceptable? ›

A minor change in piston-to-wall clearance can be considered normal, but changes in the piston-to-wall clearance of more than 0.002-inch should be considered a good excuse for a change.

Why do Porsche IMS bearings fail? ›

Repeated overheating caused by lack of lubrication cripples the bearing, which then evolves into IMS bearing failure. The only true way to prevent this is to have your car regularly serviced by expert mechanics and to have an oil change every 2 years.

How common is Porsche IMS failure? ›

According to information published about the Eisen IMS Class Action Lawsuit, the single row IMS bearing used in 2000 through 2005 model years is reported to have an 8% failure rate, versus less than 1% with the dual row IMS bearing which has twice the load capacity of the single row bearing used by Porsche.

What year did Porsche eliminate the IMS bearing? ›

Not to nitpick, but the difference is that in 2009 model year, Porsche eliminated the IMS bearing completely.

Does Porsche have cylinder deactivation? ›

To maintain efficiency, Porsche introduced cylinder deactivation (which it calls adaptive cylinder control) when the engine isn't working hard.

Do you need to break in Porsche engine? ›

Many experienced Porsche engine builders and experts on the Flat-6 engine state that the peak power of a Porsche engine is developed around the 20,000 mile mark. This coincides with the principle of what the Porsche engineer was telling me; “Break it in correctly and the engine will last longer and perform better”.

Which Porsches have the M96 engine? ›

The M96 engine series was officially utilized in the 986 Boxster models from 1997 through 2004 and the 996 Carrera models from 1999 through 2004. It should also be stated that the M96 engine was carried over to the 997-1 Carrera and 987-1 Boxsters in 2005 and even into some 2006 models.

Does bore affect compression? ›

All of these components have a direct affect on compression. For example, as the bore becomes larger, compression increases. If you use heads with a smaller combustion chamber, the compression will increase. Even changing to a thinner head gasket will increase the compression ratio.

Which part of a cylinder bore is more susceptible? ›

Attention is called to the fact that maximum wear usually is found in line with the top ring at the upper limit of its travel. This is attributed to the presence of dirt and to the high temperatures which make lubrication difficult in this region.

Which Porsches suffer from IMS problems? ›

The Porsche 911 and Porsche Boxster from model year 1997 to 2005 have a high failure rate of the intermediate shaft bearing also known as an IMS bearing. Its design and construction lead to premature failure of the bearing, which results in catastrophic engine failure.

Which Porsche is aircooled? ›

An electric glass roof that slid under the rear window was one of the innovations of the 911 Targa. However, the real reason that true Porsche enthusiasts still cherish the 993 is the fact that this model, produced from 1993 to 1998, was the last 911 with an air-cooled flat engine.

What year did Porsche stop using the IMS bearing? ›

Not to nitpick, but the difference is that in 2009 model year, Porsche eliminated the IMS bearing completely.

What years did Porsche have engine problems? ›

Both the 1983 and 2009 Porsche 911 year models have engine issues. A complaint of broken head bolts was reported in the 1983 Porsche 911, popping up at around 30,000 miles and costing $1,500 to replace.

What is the most unreliable Porsche? ›

These Porsche models are the least reliable;
  • Porsche Boxster.
  • Porsche 911.

What is the best Porsche IMS bearing replacement? ›

LN Engineering Duel Row IMS Retrofit

1cc per minute) LN Engineering have sold over 30,000 unit across their range since 2008 and are regarded by some as the first and best replacement option that is available.

How much does it cost to replace IMS? ›

The cost of a IMS Retrofit replacement bearing and labour for installation is usually more than $4,000 but can be done in conjunction with the clutch.

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