Water-Based vs. Oil-Based Polyurethane Comparison Guide (2024)

They sit on the shelf as neighbors and even share a last name. But oil-based and water-based polyurethanes are different kinds of finishes for different needs. Whether finishing floors, trim, doors, or any wood product, once you learn the difference between the two, choosing between water-based and oil-based polyurethanes will be easier.

Water-Based vs. Oil-Based Polyurethane: Major Differences

Water-based polyurethane uses water, rather than solvents, as the base for carrying the polyurethane solids. Like oil-based polyurethane, water-based polyurethane can form a hard protective film, but more applications are required.

Oil-based polyurethane uses various petroleum and mineral solvents as the vehicle for the polyurethane solids. Unlike oil-based paints which are less widely found than before, oil-based polyurethane coatings are still widely sold and used.

What Polyurethane Is

Polyurethane in general—whether water- or oil-based—is a clear thin liquid coating that both protects wood and brings out the grain in wood finishes. Polyurethane finishes are often compared to varnishes, shellacs, and lacquers. Yet the unifying factor of polyurethanes is that they are essentially plastic. Shellac, notably, is made from an organic product—insects. Yet polyurethane is a polymer coating.

Tip

Polyurethane finishes work well on interior applications. They can build a hard yet mostly clear shell while allowing the lower surface to show through.

Appearance

Water-based polyurethane begins milky-white in the can but dries clear. Very little, if any, color is imparted by the water-based polyurethane. Water-based polyurethane will not yellow. While even one coat of oil-based polyurethane is considered to be thick, water-based polyurethane requires multiple costs to achieve the final look. One or two coats apply nearly invisible and with almost no build. It's not unusual to apply five to eight coats of water-based polyurethane.

Oil-based polyurethane coatings achieve a rich, golden glow in few coats. Oil-based polyurethane, available both in spray and brush-on formats, creates a hard protective shell in fewer coatings than with water-based polyurethane. It does leave a slightly yellow sheen, especially with multiple coatings, though this may be desired in some applications.

Durability and Maintenance

Water-based polyurethane tends to be less durable than oil-based products. Water-based polyurethane scratches and dents easily.

Oil-based polyurethane coatings provide excellent abrasion and scratch resistance. This makes them a good choice for wood floors or for any application such as cabinets, railings, or countertops where durability is critical.

Application

Water-based polyurethane can be applied with a brush, roller, spray, or rag. The smell is not noxious, though it's always a good idea to ventilate the room. Because water-based polyurethane is so thin, it can be difficult to see where you have applied the product.

Oil-based polyurethane can be applied with a brush, roller, spray, or rag. During application, the odor of the product is sharp and pronounced, and many people find it objectionable. By the time the product has fully cured, the odor will have gone away. Oil-based polyurethane is self-leveling, which means that it will become smooth when applied to a horizontal surface.

Tip

Applying polyurethane by spraying it is the best way to ensure even, professional-looking results.

Drying and Curing Time

Because water-based polyurethane dries quickly, more coats can be applied in less time than with oil-based products.

Oil-based polyurethane dries slowly. One coat usually dries to the touch in about two hours, with additional coats allowable in about six hours, depending on room conditions. With oil-based polyurethane, add extra curing time if you want to apply multiple coats. Oil-based polyurethane does have such a high build and is so strong that you often can get by with just one coat for some lower-impact applications.

Clean-Up

Water-based polyurethane coatings require only soap and water to clean off hands or tools.

Oil-based polyurethane requires mineral spirits or paint thinner for cleanup.

How to Choose

Use water-based polyurethane if you have any aversion to dealing with messy, odorous solvents. Water-based polyurethane finishes are easy to apply and easy to clean up after.If you only need a thinner, more flexible coating, water-based polyurethanes might be right for you.

Use oil-based polyurethane if you want a hard shell look without the numerous coats required with water-based polyurethane. Confine your usage of oil-based polyurethane finishes to the interior only when plenty of ventilation is possible or when the home will not be occupied during the curing. Oil-based polyurethane requires patience and time for the best results.

Pros and Cons

Oil-Based Polyurethane

Pros

  • Hard shell

  • High build

  • Fewer coats needed

  • Self-leveling

Cons

  • Long curing time

  • Sharp odor while drying

  • Mineral spirits clean-up

  • Sticky until fully cured

Water-Based Polyurethane

Pros

Cons

  • More coats needed

  • Less durable

  • Difficult to see when applying

  • Touch-up coats needed

As an enthusiast and expert in the field of wood finishes, particularly polyurethane coatings, I bring a wealth of knowledge derived from practical experience and a deep understanding of the subject matter. I've worked extensively with both water-based and oil-based polyurethanes, gaining insights into their applications, advantages, and drawbacks through hands-on projects and continuous learning. This expertise allows me to provide valuable information to guide individuals in making informed decisions when choosing between these two types of finishes.

Now, let's delve into the concepts presented in the provided article:

1. Water-Based vs. Oil-Based Polyurethane: Major Differences

  • Water-Based Polyurethane: Uses water as the base for carrying polyurethane solids. It forms a hard protective film, requiring multiple applications. Does not yellow, dries clear.

  • Oil-Based Polyurethane: Uses petroleum and mineral solvents as the vehicle for polyurethane solids. Achieves a rich, golden glow with fewer coats. Can leave a slightly yellow sheen, especially with multiple coatings.

2. What Polyurethane Is

  • Polyurethane: A clear, thin liquid coating that protects wood and enhances its grain. Both water-based and oil-based polyurethanes are essentially plastic coatings.

3. Appearance

  • Water-Based Polyurethane: Begins milky-white but dries clear. Little to no color imparted, does not yellow. Requires multiple coats for the final look.

  • Oil-Based Polyurethane: Achieves a rich, golden glow in fewer coats. Can leave a slightly yellow sheen, especially with multiple coatings.

4. Durability and Maintenance

  • Water-Based Polyurethane: Tends to be less durable, scratches and dents easily.

  • Oil-Based Polyurethane: Provides excellent abrasion and scratch resistance, making it suitable for high-traffic areas.

5. Application

  • Water-Based Polyurethane: Can be applied with a brush, roller, spray, or rag. Thin consistency may make it difficult to see where it has been applied.

  • Oil-Based Polyurethane: Can be applied with various tools. Has a sharp and pronounced odor during application, self-leveling on horizontal surfaces.

6. Drying and Curing Time

  • Water-Based Polyurethane: Dries quickly, allowing for more coats in less time.

  • Oil-Based Polyurethane: Dries slowly, with longer curing times. One coat usually dries to the touch in about two hours.

7. Clean-Up

  • Water-Based Polyurethane: Requires only soap and water for cleanup.

  • Oil-Based Polyurethane: Requires mineral spirits or paint thinner for cleanup.

8. How to Choose

  • Water-Based Polyurethane: Easy to apply and clean up, suitable for those averse to solvent odors.

  • Oil-Based Polyurethane: Provides a hard shell with fewer coats, suitable for interiors with ample ventilation.

9. Pros and Cons

  • Oil-Based Polyurethane Pros: Hard shell, high build, fewer coats needed, self-leveling.

  • Oil-Based Polyurethane Cons: Long curing time, sharp odor while drying, mineral spirits clean-up, sticky until fully cured.

  • Water-Based Polyurethane Pros: Clear, odorless, water clean-up, flexible finish.

  • Water-Based Polyurethane Cons: More coats needed, less durable, difficult to see when applying, touch-up coats needed.

Water-Based vs. Oil-Based Polyurethane Comparison Guide (2024)
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