Titanium Grades: How to Choose the Right Grade - Titanium Processing Center (2024)

You’ve done your research and determined that titanium is the correct metal for your next product. This, however, is just the first step. There are still a couple important decisions that need to be made.

There are multiple grades of commercially pure titanium and titanium alloys, and you need to be sure that you get the right forms and grades to ensure your project is completed successfully.

While all grades are corrosive resistant, strong and lightweight, there are still some significant differences that could impact the final results. When you choose the titanium grade, it’s important to consider how the metal will be used, what conditions the titanium will be in, and the size of the titanium parts.

Pure grade titaniumcomes in four grades, each with different characteristics that make them ideal for different projects.

Below is a list of commercially pure titanium and many of the most common alloys, including the common product forms and usages. Understanding these traits and how they can impact your project can help you choose the right titanium grade for the job.

Commercially Pure Titanium Grades
Grade 1

Grade 1 titanium is the softest grade of titanium, which makes it very formable. It offers a high ductility while still maintaining the necessary impact toughness. This grade is most often used in plates, tubing, piping, and a range of other applications where a higher level of weldability and formability is important.

This titanium is used in a variety of industries and its characteristics make it an effective choice for:

  • aerospace
  • medical
  • marine
  • architecture
  • manufacturing
  • power
  • chemical processing facilities
  • desalination
  • automotive parts
  • airplane structures and frames
Grade 2

For slightly stronger metal, there isGrade 2 titanium.It is still very moldable, but has a higher tensile strength. Grade 2 titanium is very widely available, which makes it more affordable than other grades. The common product forms include everything from bar and billet to plate and wire.

It has many of the same applications as grade 1 titanium, though it is also used in:

  • power generation
  • hydro-carbon processing
  • exhaust pipe shrouds
  • airframe skin
Grade 3

Grade 3 titaniumis not used near as much as grade 2, but it still has its uses. It is stronger than grades 1 and 2, features good weldability, and extremely high corrosion resistance. It is less moldable than the other 2 grades, but the added strength and resistance make it a good choice for:

  • chemical processing
  • marine applications
  • aerospace

It can be purchased in bar, billet, ingot. plate, and welded products.

Grade 4

Grade 4 titanium is the strongest pure grade titanium, but it is also the least moldable. Still, it has a good cold formability, and it has many medical and industrial uses because of its great strength, durability and weldability. Grade 4 titanium is most commonly found in:

  • surgical hardware
  • heat exchangers
  • CIP equipment

It can be purchased in bar, billet, ingot, plate, and strip.

Titanium Alloys

Titanium alloys are a mixture of titanium and one or two other metals, such as tin, palladium, silicon, vanadium, molybdenum, zirconium, manganese, iron, cobalt, nickel, copper and chromium. Titanium alloys have the same strength, corrosion resistance, durability and light weight as commercially pure titanium, but by creating these alloys, it’s possible to build on and enhance certain characteristics.

Grade 5 (Ti 6Al-4V) Titanium

Ti 6AI-4V (a.k.a grade 5)is the most common of titanium alloys, and it referred to as the “workhorse” of the aerospace industry for a reason. It can resist temperatures up to 600 degrees Fahrenheit, is strong, light-weight, highly formable, and extremely corrosion resistant. It is made from the combination of titanium, aluminum, vanadium, and iron.

Grade 5 is popular in the aerospace industry for aircraft turbines as well as structural components, but it is also used in high-performance engine parts, sports equipment biomedical implants, and more. Common product forms include bar, billet, foil, sheet, seamless pipe, wire, plate and more.

Grade 7

Grade 7 is the most corrosion resistant of the titanium alloys. It features most of the properties of grade 2 pure titanium, but the added palladium helps increase the weldability and formability. It is most commonly used in chemical production equipment, and is available in most product forms.

Grade 12

Grade 12 has a strength that is similar to the 300 series steels, and it has a very high formability and weldability, making it a good choice for various fabricated applications. Its high corrosion resistance also makes it a common choice for:

  • heat exchanges
  • chemical manufacturing
  • marine applications
  • aerospace applications

It can be purchased in bar, billet, plate, strip, wire, and welded pipe and tubing.

Grade 23 (Ti 6AL-4V ELI) Titanium

Ti 6AL-4V ELI, or Grade 23, has is often made into coils, strands, wires or flat wires. It is made of a combination of titanium, vanadium and aluminum, which gives it a very high tensile and yield strength while reducing the ductility and weldability. It also has a unique biocompatibility property that makes it popular for many medical and dental applications including:

  • surgical staples
  • ligature clips
  • pins and screws
  • and more

It has also found work in airframe components and ballistic armor. It is available in most common product forms, including seamless pipe and tubing.

Other Titanium Alloys

Though the most common titanium alloys were listed above, there are many other, less known and used titanium alloys. Titanium alloys go all the way up to grade 38, and their characteristics and applications vary based on the alloy metals.

When determining what grade of titanium or titanium alloy that would be right for your project, consider the environment it will be in, what the part will do, and the size of the desired part.

If you have additional questions or you’re ready to make your titanium or titanium alloy order, contact Titanium Processing Center today.

Titanium Grades: How to Choose the Right Grade - Titanium Processing Center (2024)

FAQs

What is the best grade of titanium for machining? ›

Grade 1 (Pure Titanium with low oxygen content)

Grade 1 titanium has excellent machinability, impact toughness, corrosion resistance, and formability. On the downside, it is lower in strength when compared to other grades of titanium. This grade finds application in the medical, automotive, and aerospace industries.

What is the difference between TA1 and TA2 titanium? ›

The higher the titanium content, the softer it is. We say the lower the strength, but the better its toughness. So when we make titanium belt buckles and titanium jewelry, we will use TA1 material where the force is not very strong, and TA2 material for shafts and small screws.

Which grade of titanium is best? ›

Grade 4 titanium is the strongest pure grade titanium, but it is also the least moldable. Still, it has a good cold formability, and it has many medical and industrial uses because of its great strength, durability and weldability. Grade 4 titanium is most commonly found in: surgical hardware.

Is grade 1 or Grade 5 Titanium better? ›

Grade 1 (commercially pure titanium) is titanium in its purest form. Compared to grade 5 titanium, grade 1 has less ductility to offer. Grade 5 titanium is the one which is used most of all alloys. Titanium grade 5 has an exceedingly high strength making it more reliable under extreme conditions.

Is Grade 5 titanium hard to machine? ›

Titanium grade-5 alloy is difficult to cut (poor machinability), due to its peculiar characteristics (Table1). High cutting temperatures generate during machining of this alloy as a result of its low thermal conductivity.

Can you machine Grade 5 titanium? ›

Machining Titanium vs Steel

Many machinists work with “Grade 5” titanium, or Ti 6Al-4V. This combination is the most common titanium alloy, and it makes up about half of all global titanium consumption.

What grade titanium is most expensive? ›

Titanium grades which are rarer – such as CP Grade 4 or CP Grade 7- may be more expensive. Grade 6AL – 4V (6-4, Grade 5) is an alloy where titanium has been bonded with Aluminum and Vanadium to produce higher strength. It is also more weldable and more easily fabricated. With that, typically, comes a higher price tag.

What is the toughest titanium? ›

The strongest titanium alloy is generally considered to be Ti-6Al-4V (also known as Grade 5 titanium), which is an alpha-beta alloy consisting of 6% aluminium, 4% vanadium, with the remainder being titanium.

What is the difference between TI 6AL-4V and TI 6AL-4V Eli? ›

Ti 6Al-4V ELI has been the material of choice for many medical and dental applications due to its excellent biocompatibility. The ELI grade has superior damage tolerance (fracture toughness, fatigue crack growth rate) and better mechanical properties at cryogenic temperatures compared to standard grade Ti 6Al-4V.

What are the 4 types of titanium? ›

Titanium Grade 1, Titanium Grade 2 , Titanium Grade 3 and Titanium Grade 4 are considered commercially pure. Microstructurally, they are all alpha-phase alloys. The difference, however, lies in the amount of interstitial elements added to each grade.

What are the 4 grades of titanium? ›

The four grades, or varieties of titanium alloys are Ti 6AL-4V, Ti 6AL ELI, Ti 3Al 2.5 and Ti 5Al-2.5Sn. Ti-6AL-4V is the most commonly used of the titanium alloys. It is therefore commonly referred to as the titanium alloy “workhorse.” It is believed to be used in half of the usage of titanium around the world.

Is Grade 2 or 5 titanium better? ›

Grade 5 Titanium - This is a higher grade of titanium that is alloyed with small amounts of aluminum and vanadium. It has a higher strength-to-weight ratio than Grade 2 titanium and is more scratch-resistant.

Where is Grade 5 titanium used? ›

Grade 5 Titanium (Ti-6Al-4V) is a common choice for use in demanding applications where a material is needed that can emulate bone-like for biomedical implants or for high temperature structural applications such as the aerospace industry. An important alloying element for both Grade 9 and Grade 5 Titanium is vanadium.

What is Grade 2 titanium used for? ›

Titanium Grade 2

Applications: Airframe components, cryogenic vessels, heat exchangers, CPI equipment, condenser tubing, pickling baskets.

What grade of titanium does Apple use? ›

Apple, known for its aluminum-clad devices, has shifted its focus to the remarkable properties of Grade 5 titanium. This alloy of titanium, containing 6% aluminum and 4% vanadium, significantly enhances the metal's strength, making it a preferred choice for aerospace, racing, and even human implants.

What is the difference between Grade 5 titanium and Grade 23 titanium? ›

The main difference between Grade 23 (also known as Ti6Al4V ELI) and Grade 5 Ti6Al4V is the reduced content of interstitial elements in the former. Low interstitial element content improves ductility and fracture toughness, but reduces the strength of the alloy (Azom, 2002).

What is Grade 23 titanium machinability? ›

Parts built with EOS Titanium Ti64 Grade 23 powder can be machined, shot peened and polished in as manufactured and heat treated states. Due to the layerwise building method, the parts have a certain anisotropy. Heat treatment is recommended to reduce internal stresses and increase ductility.

What is the difference between Grade 2 titanium and Grade 5 titanium? ›

Grade 2 is all titanium. Grade 5 is an alloy that also includes aluminum and vanadium (6% aluminum and 4% vanadium, which is why it's also referred to as Ti 6Al-4V). Grade 5 is harder; expect to see Grade 5 in higher-end manufacturing, while lower-priced options might use Grade 2.

What is the machinability rating of titanium? ›

The hardness and machinability of pure titanium

Starting with Ti-99.5 (grade 1), it has a hardness of 100 HRC and a machinability of 46%. Ti-99.6 (grade 2) has a hardness of 90 HRC and a machinability of 40%. Ti-99.7 (grade 3) possesses a hardness of 80 HRC and a machinability of 35%.

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