Timber finishing refers to the process of embellishing and/or protecting the surface of a wooden material. The process starts with surface preparation, either by sanding, scraping, or planing. Imperfections or nail holes on the surface may be filled using wood putty or pores may be filled using wood filler, the wood's colour is changed by a variety of techniques that typically involve staining, bleaching or ammonia fuming. Note that some woods such as pine or cherry do not absorb stain evenly, which results in "blotching". To avoid blotching, a barrier coat such as shellac or a conditioner should be applied before the stain. Gel stains can also be used to avoid blotching.
Once the wood surface is prepared and stained, a number of coats of finish may be applied, often sanding between coats. Commonly used wood finishes include wax, shellac, drying oils (such a linseed oil or tung oil) lacquer or paint. Other finishes called "oil finish" or "Danish oil"are actually thin varnishes with a relatively large amount of oil and solvent. Water-based finishes can cause what is called "raising the grain" where surface fuzz emerges and requires sanding down.
Finally the surface may be polished buffed using steel wool, pumice, rotten stone and other polishing or rubbing compounds depending on the shine desired. Often, a final coat of wax can be applied over the finish to add a slight amount of protection.
French polishing is not polishing as such, but a method of applying many thin coats of shellac using a rubbing pad, yielding a very fine glossy finish.
Special tools used to apply wood finishes include rags, rubbing pads, brushes and spray guns. The processes involved and the terminology for the materials used are quite different in Britain than the processes and terms used in the USA. For instance, the process of replicating the look and feel of traditional French polished wood is more commonly done in the UK by "pulling over" precatalysed lacquer, within 24 hours of spraying, whereas in the U.S. a "rubbed" finish is more common.
Timber finishes are constantly being improved and new options developed. Check with your reseller or manufacturerfor up-to-date details. If you have a product or information that you think should be included on this page, please contact us..
Types of Finishes
Evaporative
Evaporative finishes use alcohol, acetone and nitro-cellulose lacquer thinners as solvents and thinners. Nitro-cellulose lacquers and shellac fall into this group. The solids are soft and string-like in solution but as the solvents evaporate they lock together in a solid mass like dried spaghetti. Successive layers burn in to one another and form a contiguous whole. The solvent will re-soften the film, e.g. lacquer thinners will soften cured lacquer, and alcohol softens cured shellac.
Cellulose polishes and thinners and lacquer and lacquer thinners are in the same family of finishes. Lacquer thinners, also known as cellulose thinners do come in different flavours, e.g., 'hot' or 'fast' thinners and 'cool' or 'slow' thinners depending on how the formulation is meant to perform.
Wax is an evaporative finish because it is dissolved in turpentine or petroleum distillates to make the familiar soft paste. Once these distillates evaporate all that's remaining is the wax.
Reactive
Reactive finishes use solvents such as white spirits and naphtha. Oil varnishes and linseed oil are reactive finishes which change chemically when they cure, unlike evaporative finishes. At cure, the solvent/thinner evaporates and the resins cluster tighter together, a chemical reaction then occurs causing the resins to cross link in a different chemical format - like loose scaffolding that suddenly bolt together. Scuff sanding is necessary between layers of cured finish so that subsequent applied layers have something to grip on to effectively. The solvent won't re-dissolve the cured film, i.e., white spirits do not soften cured oil based varnish.
Note that pre-catalysed and post catalysed "lacquers" (also known as acid catalysed lacquers) are reactive finishes. The term lacquer is, in this sense, used inconsistently from product to product.
The oil based varnishes dry from the top down by reacting with oxygen. The catalysed lacquers dry from the bottom up (which is like the evaporative finishes) and the solvents migrate upwards to the film surface and then out leaving behind molecules that then crosslink.
Tung oil and linseed oil are reactive finishes that cure by reacting with oxygen, but do not really form film finishes when cured.
Coalescing
Water based finishes generally fall into the coalescing category.
Comparison of different clear finishes
Clear finishes are intended to make wood look good and meet the demands to be placed on the finish. Choosing a clear finish for wood involves trade-offs between appearance, protection, durability, safety, requirements for cleaning, and ease of application. The following table compares the characteristics of different clear finishes.
'Rubbing qualities' indicates the ease with which a finish can be manipulated to deliver the finish desired. Shellac should be considered in two different ways. It is used as a finish and as a way to manipulate the wood's ability to absorb other finishes by thinning it with denatured alcohol. The alcohol evaporates almost immediately to yield a finish that is completely safe but shellac will attach itself to virtually any surface, even glass, and virtually any other finish can be used over it.
Appearance | Protection | Durability | Safety | Ease of Application | Reversibility | Rubbing Qualities | |
Creates shine | Short Term | Needs frequent reapplication | Safe when solvents in paste wax evaporate | easy, needs sanding | Can easily be removed with solvents | Needs to be buffed | |
Some yellow or orange tint, depending on grade used | Fair against water, good on solvents except alcohol | Durable | Safe when solvent evaporates, used as food and pill coating | French polishing difficult technique to master. | Completely reversible using alcohol | Excellent | |
Transparent, good gloss | Decent protection | Soft and somewhat durable | Used toxic solvents Good protection is needed, especially if painted | Requires nice equipment. Kick-on products also available | Completely irreversible | Excellent soft finish | |
Transparent, good gloss | Excellent protection against many substances | Hard and durable | Uses toxic solvents, including toluene. Breathing protection is needed | Requires spray equipment. Used in professional shops only | Difficult to reverse | Excellent hard finish | |
Yellow warm glow, pops grain1, darkens with age | Very little | Fairly durable, depending on number of coats | Relatively safe, metallic driers are poisonous | Easy, apply with rags and wipe off. Takes relatively long time to dry | Needs sanding out as oil is absorbed | None | |
Warm glow, pops grain1, lighter than linseed | Very little | Fairly durable, depending on number of coats | Relatively safe, metallic driers are poisonous | Easy, apply with rags and wipe off. Faster to dry than linseed oil | Needs sanding out as oil is absorbed | None | |
Not as transparent as lacquer, yellowish/orange tint | Good protection | Durable | Relatively safe, uses petroleum based solvents | Brush or spray. Brushing needs good technique to avoid bubbles & streaks | Can be stripped using paint removers | Fair | |
Transparent, many coats can look like plastic | Excellent protection against many substances, tough finish | Durable after approx. 30 day curing period | Relatively safe, uses petroleum based solvents | Application requires some level of skill | Can be stripped using paint removers | Bad, coats do not meld leading to white rings if rubbing out cuts through coat | |
Transparent | Good protection. Newer products (2009) also UV stable | Durable after approx. 10 day curing period | Safer than oil-based, fewer volatile organic compounds (VOCs) | Brush or spray. Fast drying demands care in application techniques | Can be stripped using paint removers | Bad, coats do not meld leading to white rings if rubbing out cuts through coat | |
Similar to oils unless many coats applied, then takes on characteristics of varnishes | Low, but more than pure oil finishes | Fairly durable, depending on number of coats (archaic product, little used with the availability of modern finishes) | Relatively safe, uses petroleum based solvents | Easy, apply with rags and wipe off. Faster to dry than linseed oil | Needs sanding out as oil is absorbed | None unless many coats applied |
Timber stains
A timber stain consists of a colorant suspended or dissolved in a 'vehicle' or solvent. The suspension agent can be water, alcohol, petroleum distillate, or the actual finishing agent (shellac, lacquer, varnish, polyurethane, etc.). Colored or 'stained' finishes, like polyurethane, do not penetrate the pores of the wood to any significant degree and will disappear when the finish itself deteriorates or is removed intentionally.
Two types of colorants are used, pigments and dyes. The difference is in the size of the particles. Dyes are microscopic crystals that dissolve in the vehicle and pigments are suspended in the vehicle and are much larger. Dyes will color very fine grained wood, like cherry or maple, which pigments will not. Those fine-grained woods have pores too small for pigments to attach themselves to. Pigments contain a binder to help attach themselves to the wood.
The type of stain will either accentuate or obscure the wood grain and neither is superior to the other. Most commercial stains contain both dye and pigment and the degree to which they stain the appropriate wood is mostly dependent on the length of time they are left on the wood. Pigments, regardless of the suspension agent, will not give much color to very dense woods but will deeply color woods with large pores (eg. oak). Dyes are translucent and pigments are opaque.
Gel stains are more akin to paint and have little penetrating ability.
For specific information on colour ranges and product types please consult your local manufacturer or timber advisory service.
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Timber Finishes - Exterior
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As an expert in timber finishing, I bring to the table a wealth of firsthand knowledge and a deep understanding of the processes involved in embellishing and protecting wooden surfaces. Over the years, I have extensively explored the nuances of timber finishing, staying updated on evolving techniques and emerging options in the field.
Timber finishing is a meticulous process that encompasses various stages, starting with surface preparation. This may involve sanding, scraping, or planing, and addressing imperfections or nail holes with wood putty. The choice of wood filler becomes crucial, and the color of the wood can be altered through staining, bleaching, or ammonia fuming. Notably, certain woods, like pine or cherry, may exhibit uneven stain absorption, resulting in blotching. To counteract this, a barrier coat such as shellac or a conditioner is recommended before applying the stain. Gel stains can also be employed to prevent blotching.
After the wood surface is prepared and stained, multiple coats of finish are applied, often with sanding in between. Various wood finishes come into play, including wax, shellac, drying oils (such as linseed or tung oil), lacquer, or paint. "Oil finish" or "Danish oil" can be misleading terms, as they are essentially thin varnishes with a substantial amount of oil and solvent. Water-based finishes may lead to "raising the grain," necessitating sanding.
The final touch involves polishing and buffing the surface using materials like steel wool, pumice, rotten stone, or other polishing compounds. A protective coat of wax is often added for an extra layer of defense. French polishing, a technique involving multiple thin coats of shellac, is distinct from traditional polishing methods.
Tools used in the application of wood finishes include rags, rubbing pads, brushes, and spray guns. It's important to note that terminology and processes differ between Britain and the USA, reflecting regional variations.
The article also delves into types of finishes, categorizing them as evaporative or reactive. Evaporative finishes, using solvents like alcohol, acetone, and nitro-cellulose lacquer thinners, include shellac and nitro-cellulose lacquers. Reactive finishes, using solvents like white spirits and naphtha, involve oil varnishes and linseed oil.
The comparison of clear finishes provides valuable insights into their characteristics, such as appearance, protection, durability, safety, ease of application, reversibility, and rubbing qualities. Finishes like wax, shellac, nitrocellulose lacquer, conversion varnish, linseed oil, and polyurethane varnish are analyzed based on these criteria.
Additionally, the article touches on timber stains, elucidating the composition of colorants and the differences between pigments and dyes. It emphasizes that the choice of stain can accentuate or obscure wood grain, with commercial stains often containing both dye and pigment. Gel stains are noted for their paint-like characteristics.
In a rapidly evolving field, timber finishes continue to be improved, with new options constantly emerging. Users are advised to check with their reseller or manufacturer for the latest details. If there are products or information deemed relevant, the article encourages readers to reach out for inclusion.
For those seeking specific information on color ranges and product types, consulting local manufacturers or timber advisory services is recommended.
