The Best Way to Apply Polyurethane to Floors - City Floor Supply Blog (2024)

When installing flooring, you want to achieve the perfect look that is also durable and long-lasting. One way to do this is by using a polyurethane finish. While it is easy to apply, it’s important to understand the differences between oil-based and water-based finishes, the number of coats needed, safety considerations, and the equipment you’ll need.

Choosing Between Oil-Based and Water-Based Polyurethane

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One of the first decisions you’ll need to make when applying polyurethane to a floor is whether to usean oil-based or water-based finish. There are pros and cons to each option, and the choice ultimately depends on the specific needs of your project.

Oil-based polyurethane is known for its durability and resistance to wear and tear. It’s also more resistant to chemicals and water than water-based finishes, making it a popular choice for high-traffic areas such as hallways and entryways. However, oil-based polyurethane takes longer to dry, emits a stronger odor during application, and requires the use of solvents for cleanup. Keep in mind that oil-based polyurethanes will also yellow with age.

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Water-based polyurethane, on the other hand, dries faster and emits fewer harmful fumes during application. It’s also easier to clean up with soap and water. While it may not be as durable as oil-based polyurethane, it’s a good choice for areas that don’t see as much foot traffic or for people who are sensitive to strong odors.

Learn more about when to use oil-based versus water-based polyurethane.

How Many Coats of Polyurethane Will You Need?

Once you’ve decided on the type of polyurethane you’ll be using, the next step is to determine how many coats you’ll need. The number of coats required depends on several factors, including the type of wood, the condition of the floor, and the level of wear and tear expected. It’s important to allow each coat to dry completely before applying the next one.

While water-based polyurethane will dry faster, it typically will require more coats. Typically for a water-based finish, you’ll put down two seal coats and two top coats. However, water-based finishes will cure faster than oil-based products, with only about two hours needing to pass between each coat of finish depending on conditions. Typically, a day needs to pass between each coat of oil-based polyurethane, but again, this will depend on the conditions of the job site.

Safety Considerations When Applying a Polyurethane Finish

As with any product, be sure to read the labels of your finish so you take proper precautions. Polyurethane emits fumes that can be harmful if inhaled, so it’s important to work in a well-ventilated area. This may mean opening windows and doors, using fans, or even wearing a respirator.

You also want to avoid contact with eyes and skin, so wear protective clothing, including goggles and gloves. Once polyurethane dries, it can be difficult to remove, but if you do come in contact with it, immediately wash the area with soap and water.

Equipment Needed for Applying Your Polyurethane Finish

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To apply your finish you’ll need an applicator. Typically this is a lambswool applicator, a Duratool applicator, or a roller. With water-based polyurethane finishes, for best results, use a t-bar or roller.

Instructions for Applying Your Polyurethane Finish

With oil-based polyurethane, finishes make sure the floor is prepped, cleaned, sanded, and tacked according to NWFA standards. Open time varies from product to product, but typically it’s longer for an oil-based poly finish compared to other options.

Remember to always work in the direction of the wood grain on the second and third coats. Abrade the finish/floor in between coats, but do not buff the final coat!

Usually you’ll need about 3-4 coats to fully protect the floor, one or two seals, and two finish coats. Make sure to keep a wet edge while applying with a t-bar. Each coat should be ready to re-coat in about 2-3 hours with a water-based finish and typically overnight for oil-based. The beauty of water-based finishes is typically you can recoat without abrading.

Watch How to Apply a Water-Based Finish

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The Best Way to Apply Polyurethane to Floors - City Floor Supply Blog (2024)

FAQs

What is the best way to apply polyurethane to floors? ›

Apply Polyurethane
  1. Apply straight from the can using a brush, pads, a lambswool applicator or by spraying.
  2. Apply in the direction of the wood grain.
  3. Let dry for at least two hours.
  4. Sand lightly between coats and thoroughly clean with a vacuum or tack cloth.
  5. Reapply twice to achieve three coats for floors.

What is the best applicator for polyurethane on floors? ›

Lambswool applicators

A lambswool applicator on a wood block is the recommended method for applying oil-based polyurethane to a hardwood floor. But if you've recently bought a lambswool applicator, be careful. The fibers tend to get stuck in wet finish.

How do professionals apply polyurethane? ›

Instructions for Applying Your Polyurethane Finish

Remember to always work in the direction of the wood grain on the second and third coats. Abrade the finish/floor in between coats, but do not buff the final coat! Usually you'll need about 3-4 coats to fully protect the floor, one or two seals, and two finish coats.

Is it better to roll or brush polyurethane? ›

Always brush or wipe with the grain

It's the best way to work the finish into the wood pores and ensure an even appearance.

How do you get the smoothest polyurethane finish? ›

Prepare the polyurethane by reducing it about 10 percent with mineral spirits, unless you're using water-based polyurethane, which doesn't need thinning. Thinning the polyurethane makes it flow on more smoothly and reduces brush marks. Quick Tip! To reveal flaws (bubbles, brush marks, etc.)

How do you apply polyurethane evenly? ›

Apply the First Coat of Polyurethane
  1. Within 24 hours of applying the seal coat, brush on a coat of finish right from the can. ...
  2. Spread the varnish over the entire surface with long, even strokes. ...
  3. Overlap your strokes to get a uniform coating.
  4. Catch any drips, especially along the bottom edges.
Feb 22, 2024

Do you use a brush or rag for polyurethane? ›

Polyurethane is so durable and water-resistant, it has largely replaced shellac and varnish as a wood finish. Originally, it had to be brushed on, but different formulations mean it can now be applied as a spray or by wiping it on with a rag.

Which is the best application for polyurethane? ›

Polyurethane, mostly in the form of flexible foam, is one of the most popular materials used in home furnishings such as furniture, bedding and carpet underlay. As a cushioning material for upholstered furniture, flexible polyurethane foam works to make furniture more durable, comfortable and supportive.

Should I use a brush or foam for polyurethane? ›

But when it comes to applying a smooth coat of clear finish, such as polyurethane, a foam brush is not my first choice. Instead of bristles, it has a blade. The blunt sides leave two parallel ridges of finish, like a snowplow on the highway. Also, the foam head contains air, which can leave bubbles in your finish.

What are the techniques for applying polyurethane? ›

Oil based polyurethane can be applied with a natural bristle brush, foam brush, rag (if it's the wipe on type), or a spray on finish. Water based polyurethane can be applied with a synthetic bristle brush, foam brush, rag (if it's the wipe on type), or a spray on finish.

How many coats of polyurethane on a floor? ›

The best practice is to apply three coats of polyurethane, allowing the floor to dry, and lightly sanding it between coats. Some finishers offer lower estimates for two coats, but your floor won't have the same level of protection, and scratches will go through to the wood more easily.

How to apply polyurethane without bubbles? ›

Step-by-Step Guide: How to Apply Polyurethane Without Bubbles
  1. Remove All Dust. ...
  2. Sand the Surface. ...
  3. Wipe Down After Sanding. ...
  4. Mix Your Polyurethane. ...
  5. Apply Your First Coat. ...
  6. Sand Before The Next Coat. ...
  7. Apply Your Next Coat of Polyurethane. ...
  8. Repeat This Process.
Apr 11, 2023

What works better than polyurethane? ›

Shellac – Shellac is a varnish made from the resin of the lac bug. It is a softer finish that is often recommended for lighter-colored woods. It is also better for areas with high moisture and frequent wear, as it dries much faster than polyurethane.

What are the disadvantages of polyurethane flooring? ›

Cons of Polyurethane
  • Very sensitive to humidity, can affect its ability to cure properly.
  • Prone to gouging, not as resistant to heavy industry traffic as epoxy surfaces.

How to get bumps out of polyurethane finish? ›

If you've got these unwanted craters or bubbles, your best bet is to sand them away and then apply another layer of finish, but this time, go easy and be more careful by heeding to the following instructions: Depending on the surface you're working on, use 120-grit or finer sandpaper to scuff-sand the bubbles.

Can you use a roller to apply polyurethane on floors? ›

Use comfortable back-and-forth sweeps of three to four feet with the roller or pad. Alternate between edges and the center of the floor every 10-12 minutes because if the polyurethane edge dries, the place where you left off will show.

What works best to apply polyurethane? ›

You can use a brush, rag or spray for your project. The best way to apply polyurethane will depend on the surface of the wood project. Brushes are best for flat surfaces such as tables or some chairs. Brushing a rounded, contoured or vertical surface is more likely to create drips.

How to apply polyurethane to wood floors without bubbles? ›

It is recommended to use a high-quality synthetic brush instead of a natural one. You should also soak your brush with water to avoid your polyurethane from running or puddling. Doing so causes the bristles of your brush to stick together and removes any trapped air that can cause bubbles.

How long to let polyurethane dry between coats? ›

Water-based polyurethane requires at least two hours of dry time between coats, and you should only apply two coats in a day.

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