Production process (2024)

The Corrugator

A corrugator is a set of machines designed to bring together three, five or seven sheets of paper to form single, double or triple wall board in a continuous process.

The 3 key stages:

  • Corrugating the flutes and gluing to a single liner
  • Gluing the outside liner to make a rigid board
  • Cutting the board to the desired size

Three sheets of paper (containerboard) are unrolled simultaneously on the corrugator: the inner liner, the outer liner and in the middle, the medium (also called fluting).

The medium sheet is given a "wave". This corrugation is obtained by pressing the sheet under heat through grooved metal rolls. This operation gives the paper its fluted shape in the single facer.

Starch is applied to the tips of the flutes on one side, the outer liner and the inner liner are glued to the tips of the corrugated medium sheet of paper from the outer and the inner side respectively.

The Corrugated board comes out of the corrugator as a flat board sheet.

Production process (1)

More details regarding the production process

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Converting of the corrugated board

The converting of corrugated board includes all processes of transformation from a flat board to a finished product (mainly packaging). These processes consist of printing, die-cutting, folding and gluing (taping or stitching).

Different operations are carried out based on the customer’s specification and according to the type of packaging.

The converting process varies according to the type of packaging.

Additional information on the Converting process

Printing

Whatever the type of packaging, printing on corrugated sheets is always possible.

The flexographic print process is commonly used for printing on corrugated. In the recent years the digital direct print is entering the market offering new possibilities.

Printing can be done « in-line » or « off-line ».

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Die-cutting, folding, gluing

The most of corrugated containers are manufactured on the Flexo-Folder-Gluer (FFG) machines which are combining printing, dire-cutting, folding and gluing. Those processes can be also performed on separate machines.

The packaging is then palletised and ready to be shipped flat to the customer.

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Production process (2)

Production process (3)

Die-cutting is a process where the board is cut and creased with a specifically designed form to create the unique packaging share required by the customer.

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Production process (2024)

FAQs

What are the 5 steps of production process? ›

It ensures the production process runs efficiently, with minimum waste and cost. The five critical production and control steps are planning, routing, scheduling, loading, and dispatching. Planning is the first and most critical step in production planning and control.

What is your production process? ›

The production process definition refers to the steps followed to convert an input into an output. It involves utilizing and combining economic resources like land and capital and processing them to provide products and services for consumers. It is simply defined as changing inputs into outputs.

What is a production process quizlet? ›

The production process brings with the ration of a planned order (where materials are produced to produce the product). After the production is completed, quantity produced is recorded and finished products are moved into inventory (fulfilled). Costs associated with production are settled.

What could you say about the process of production? ›

The production process takes resources, such as raw materials, labor, capital and equipment, and turns them into finished goods or services for consumers. The goal of the production process isn't only to produce but to do so efficiently. The goods or services should be delivered to customers as quickly as possible.

What are the 3 main production processes? ›

Types of production processes: Mass Production. Batch Production. Job Production.

What are the 3 main stages of production? ›

Three Stages of TV and Film Production
  • Pre-Production. Pre-Production is the planning and preparation stage of filmmaking. ...
  • Production. Of the three stages of film production, the production phase is where Background Actors, Stand-Ins, and doubles are the most involved. ...
  • Post-Production.
Apr 23, 2020

What are the four basic types of production processes? ›

There are four main types of production processes used by businesses. The production processes include batch, unit, mass, and continuous production.

What is a production answer? ›

Production is the process of producing goods and services to satisfy human wants. The product is the result of the process. The four factors of production are land, capital, labour, and organisation.

What are the 4 parts of the production process? ›

If you cooked your burger following this system, you would have experienced all four stages of the production process: purchasing, grading, processing, and quality control. In order to have enough raw materials on hand toproduce the good or service abusiness needs tomake, someone must he responsible for purchasing.

What is process production also known as? ›

Continuous production (also called process production) is a derivative of flow production. Put simply, this method is used to process materials without interruptions. Products flow continuously through a linear process on autopilot.

What is the production cycle process? ›

The production cycle is the process of converting raw materials into finished products. It involves several steps, including planning, sourcing materials, manufacturing, quality control, packaging, distribution, and customer service.

What is the production process simplified? ›

The production process is a series of value-adding steps that transform raw materials from one state to a more useful form. It spans every aspect of manufacturing, from raw material procurement to manufacturing processes, packaging of the final product, shipping, and dispatch.

What is a production example? ›

What is an example of Production? An example of production is the manufacturing of cars. Cars are made by assembling parts together. For example, rubber tires are added to metal bodies to make seats installed before the car is driven off the production line.

What is the first step in the production process? ›

Design and Conceptualization. The first step in the manufacturing process is the design and conceptualization phase. This is the production phase where ideas take shape, driven by market research, innovation, and consumer needs.

What are the 5 phases of production? ›

When it comes to film production, you've got 5 key phases: development, pre-production, production, post-production and distribution. Each stage is centered around a different purpose, with each one leading nicely onto the next. Many films fall at the development and pre-production stages.

What are the 5 steps of a product? ›

Generally, a product life cycle consists of product development, market introduction, growth, saturation, and decline. By studying product life cycle (PLC) stages, companies try to predict the progression of products in the market.

What are the 5 activities of the production process? ›

Five activities related to production are:
  • Mobilisation of resources.
  • Planning of production process.
  • Actual production.
  • The selection of a particular method of production and.
  • Management of production process and monitoring are the five activities related with production .
Jan 9, 2020

What are the 5 parts of production? ›

Five Components of Production Scheduling
  • 1) Planning‍
  • 2) Routing.
  • 3) Scheduling‍
  • 4) Dispatching‍
  • 5) Execution‍
Jul 27, 2019

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