High-Pressure Steam Engines (2024)

No. 1572:

High-Pressure Steam Engines

Audio

Today, the first locomotive. The University of Houston's College of Engineering presents this series about the machines that make our civilization run, and the people whose ingenuity created them.

Think about the word you used for a train when you were a child -- the word choo-choo. Choo-choo was the noise made by steam leaving the cylinders, which were mounted down by the wheels. If you've never seen that in real life, you have seen it in movies. A conductor shouts, All aboard, steam gushes about the wheels, and the train starts to move. That choo-choo sound reflects two ideas that converged around 1800, after steam engines had been in use for a hundred years. One was the idea of running steam engines at high pressure; the other idea was using them for transportation.

The first steam car was made in 1769, before Watt, by French military engineer Nicholas Cugnot. Most steam engines were then huge two-story structures. So it's not surprising that Cugnot's car was a brute. It carried four people at two miles per hour. It was meant to pull field artillery, but it was clumsy and cumbersome.

In 1784, William Murdoch, who worked for Watt, used a Watt engine to produce a better car -- lighter and faster. Watt opposed using steam for transportation. He patented the idea only so he could put it on ice. Nor did he like the idea of high-pressure steam, and that's what you ultimately needed for a vehicle. High pressures were dangerous.

Early steam engines all depended to some extent on condensing steam to create a vacuum. Steam not only pushed the piston out of the cylinder. It also sucked the piston into the cylinder as it condensed. Engines were so large because low-pressure steam took up space. When pressure reached fifty or a hundred pounds per square inch, engines could be a lot smaller.

Late eighteenth-century precision boring mills finally made tight-fitting high-pressure pistons possible. Cornish inventor Richard Trevithick and American millwright Oliver Evans both made high-pressure engines just after 1800. So it finally made sense to fit a steam engine into a vehicle. Instead of condensing steam to create a vacuum, builders simply blew spent steam into the atmosphere -- making that choo-choo sound.

Trevithick and Evans both used their engines to drive primitive cars. Then Trevithick realized he could use steam to replace the horses that drew carts on England's rail system. He made the first successful locomotive in 1804. In 1808, he ran a little closed-circuit demonstration railroad in London -- a sort of carnival ride with a locomotive called the Catch-me-who-can. It moved at a swift twelve miles per hour. After that, steam railways spread like ivy, with America close on British heels.

But we were more rash than the English. We drove steam pressures up; and across the land we went. The familiar choo-choo sound of spent steam was, in fact, the sound of new ideas. And the idea of eliminating condensation -- of wasting part of steam's motive force -- was what it took to bind a sprawling continent together.

I'm John Lienhard, at the University of Houston, where we're interested in the way inventive minds work.

(Theme music)

For the story of Evans and the high-pressure engine, see, e.g., Pursell, C.W., Jr. Early Stationary Steam Engines in America: A Study of the Migration of a Technology. Washington, D.C.: Smithsonian Institution Press, 1969.

For more on Richard Trevithick, see, e.g., Derry, T. K., and Williams. T. I. A Short History of Technology, New York: Oxford University Press, 1960, 1975.

Lardner, The Rev. Dionysius. The Steam Engines Familiarly Explained and Illustrated, with additions and notes by James Renwick, LL.D. Philadelphia: Carey and Hart, 1836.

This is a greatly reworked version of Episode 109.

High-Pressure Steam Engines (1)

Oliver Evans's High-Pressure Columbian Engine
From the 1832 Edinburgh Encyclopaedia

High-Pressure Steam Engines (2024)

FAQs

What does a high-pressure steam engine do? ›

In practice, industrial high-pressure boilers often operate at hundreds of psi. They also operate at considerably higher temperatures than low-pressure boilers. High-pressure steam boilers are essential for providing higher energy transfer to down-stream point-of-use equipment.

Who invented the first high-pressure steam engine? ›

Richard Trevithick (born April 13, 1771, Illogan, Cornwall, England—died April 22, 1833, Dartford, Kent) was a British mechanical engineer and inventor who successfully harnessed high-pressure steam and constructed the world's first steam railway locomotive (1803).

What is the highest pressure of steam? ›

What is the supercritical pressure and temperature for steam? Critical pressure of steam is 220.6 bar and critical temperature is 374 ºC. In a temperature - X diagram, this point is the maximum of the saturation bell. “Supercritical” means above of EITHER one of these values, that is, above the bell.

What psi is high pressure steam? ›

Low-pressure steam is limited to 15 PSI (pounds per square inch). High-pressure steam applications require more than 15 PSI. However, with high pressure steam, complex and costly regulations set in.

What is the biggest problem with using a steam engine? ›

Loss of life was a common occurrence in the widespread use of steam engines. Failure to keep a correct ratio of water and fuel (wood, coal or straw) at all times could result in a boiler explosion.

What is the difference between low pressure and high pressure steam engines? ›

Low-pressure steam systems don't exceed 15 pounds per square inch (psi). By extension, they don't heat water greater than 250ºF. High-pressure systems, on the other hand, create steam above 15 psi. It's not uncommon for industrial high-pressure systems to operate at psi levels in the hundreds.

Who was the first steam engine to go 100 mph? ›

In 1934, Flying Scotsman achieved the first authenticated 100 mph (161 km/h) by a steam locomotive.

How fast was the puffing devil? ›

It pulled five cars loaded with ten tons of iron and 70 ironworkers about nine miles, and chugging along at about five miles per hour. Unfortunately, it was also so heavy that it broke its rails and was retired after just three trips.

What was the most successful steam engine originally created for? ›

Thomas Newcomen (1663-1729), a blacksmith, experimented for 10 years to develop the first truly successful steam engine to drive a pump to remove water from mines.

Can high pressure steam cut steel? ›

A pinhole leak in an HP pipe at 900 psig can cut through a thick steel bolt like a hot knife through butter.

How hot can a steam engine get? ›

Saturated steam from an HP steam generator was pumped through HP superheater tubes which lined the firebox. There it was superheated to about 900 °F (482 °C) and the pressure raised to 1,700 psi (11.72 MPa).

At what pressure does steam become superheated? ›

For supply steam below 30 bar g in the dry saturated state, any drop in pressure will produce superheated steam after throttling. The degree of superheat will depend on the amount of pressure reduction.

How hot can high pressure steam get? ›

High pressure steam boilers are used in many utility and manufacturing applications to generate the steam required to power a variety of industrial processes. High pressure steam boiler characteristics: Produce steam above 15 PSIG up to 800 PSIG. Temperatures will exceed 250 degrees F up to 1200 degrees F.

How hot is 10 psi steam? ›

Saturated Steam Temperatures
PressureTemperatureTemperature
(p.s.i)(°F)(°C)
10239.4115.2
15249.8121.0
20258.8126.0
38 more rows

Why do hospitals use high pressure steam? ›

The hot steam helps to kill any germs and bacteria on medical tools, making sure they are free of any harmful microorganisms. Steam heat is also a safer way to sterilize than using potentially harmful chemical agents.

What is a high pressure steamer used for? ›

Steam pressure washing can be used in homes, commercial buildings and industrial locations and even hospitals. It's a completely natural method using only steam to lift heavy stains from fabric, dislodge encrusted dirt, melt away grease or grime, kill mould and even exterminates bedbugs.

What is the effect of high pressure on steam turbine? ›

A 10% increase in steam pressure will reduce the steam consumption by about 1% in a condensing steam turbine and by about 4% in a back pressure steam turbine. The effect on efficiency for 10% increase in pressure is about 1.5% for a condensing steam turbine and 0.45% for a back pressure steam turbine.

What happens when steam pressure is increased? ›

The higher the pressure of a boiler the more heat must be applied to make steam. With the increased pressure, you in turn get steam at higher temperatures. Higher temperature steam contains more energy per pound, which is known as Enthalpy.

How does a high pressure steam boiler work? ›

Pressurized steam is generated inside the boiler by heating water. The steam is then transported through pipes to the point of use, such as radiant space heating, driving a turbine, or heating a process. When the water converts to steam, dissolved solids are left behind to concentrate in the boiler water.

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