Experimental study of bullet-proofing capabilities of Kevlar, of different weights and number of layers, with 9 mm projectiles (2024)

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Abstract

Kevlar is the most commonly used material as armour for protection against bullets used in hand guns because of its impact resistance, high strength and low weight. These properties make Kevlar an ideal material to be used in bullet-proof vests as compared to other materials. In the present study, different numbers of layers of Kevlar with different weights are tested to determine the weights and the number of layers needed to design a safe bullet-proof vest. For this purpose, several ballistic tests were performed on combinations of ballistic gel and Kevlar layers of different weights. Ballistic impacts are generated by 9 mm Parabellum ammunition. The objective is to assess the characteristics of high-speed ballistic penetration into a combination of a gel and Kevlar and determine the number of layers needed to safely stop the 9 mm bullet and thereby contribute to the design of safe bullet-proof vests. The tests provide information on the distances the bullets can travel in a gel/Kevlar medium before they are stopped and to identify the resistance capabilities of Kevlar of different grams per square meter (GSM). The tests were conducted with the use of a chronograph in a controlled test environment. Specifically, results identify the number of layers of Kevlar required to stop a 9 mm Parabellum projectile, and the effectiveness of using different number of layers of GSM Kevlar material.

Keywords

Kevlar

9 mm Parabellum bullet

Ballistic impact

Ballistic gel

Material testing

Cited by (0)

Peer review under responsibility of China Ordnance Society

© 2018 The Authors. Published by Elsevier Ltd.

Experimental study of bullet-proofing capabilities of Kevlar, of different weights and number of layers, with 9 mm projectiles (2024)

FAQs

How many layers of Kevlar does it take to stop a 9mm? ›

As seen in Fig. 6, with the 9 mm Parabellum hollow point projectiles, 3 layers of 200 GSM Kevlar stopped the projectiles in the shortest distance. 3 layers of 400 GSM and 160 GSM Kevlar stopped projectiles 1 and 2 the most, respectively.

How many layers of Kevlar does it take to stop a bullet? ›

While soft body armor has its benefits, it takes 20 to 50 layers of Kevlar to stop a bullet, and is typically used to stop lower caliber rounds [1].

How many layers of Kevlar does it take to stop a 22? ›

Eight layers of Kevlar, about a quarter of an inch thick, will stop low-velocity bullets from handguns of . 22 and . 38 caliber; and 23 layers, about five-eighths of an inch thick, will stop even a high-velocity . 44 caliber bullet.

How thick does Kevlar have to be to be bulletproof? ›

A bullet-resistant panel just 1/4-inch thick can stop at least three 9mm bullets fired dead on from just a few feet away. Need to stop a larger bullet? Just laminate together more layers of Kevlar® and resin during the production process, or layer up finished panels during installation.

Can 9mm penetrate Kevlar? ›

The vest in the video is a 3A armor level, which is tested to sufficiently withstand 9mm rounds, . 44 magnums, and most other handguns. According to industry standards, this level of Kevlar is the best you can get for protecting yourself against blunt trauma injury.

Can a Kevlar vest stop a 9mm? ›

44 Magnum and . 45 ACP will travel at slower speeds, which allows the body armor to stop them. However, . 357 SIG and 9mm guns travel at a quicker speed and can't stop them as easily.

Can Kevlar stop AK-47 bullet? ›

Two plate purchase is recommended for vests and clothing to cover both the front and back areas. BETTER THAN IIIA (3) & KEVLAR: Stops various AR-15 with 5.56 & AK-47 with 7.62 & more, see description. It also provides protection against knives and other melee weapons.

Can one layer of Kevlar stop a knife? ›

A Kevlar® vest with stab and spike rating will protect against edged and spiked attacks from objects such as knives, broken bottles and syringes.

Can a bulletproof vest stop an AK-47? ›

Level III Body Armour

They consist of a carry vest with or without soft body armour into which the plates are inserted (ceramic, steel, etc.). Level III body armour vests must be able to withstand up to six shots from 7.62×51 NATO rounds. These vests are capable of stopping AK-47 rounds.

What caliber can penetrate Kevlar? ›

223-caliber/5.56mm weapons. Even from a short barrel, these calibers can defeat Kevlar easily.

What can Level 4 Kevlar stop? ›

LEVEL IV. Level IV is the highest rifle plate rating under the NIJ personal body armor specs at this time. A level IV must stop a single hit of 7.62MM AP “Black Tip”, which is effectively a . 30-06 Armor Piercing bullet.

What is the lifespan of Kevlar? ›

Take a look at the manufacturer's recommendation for the service life for your Kevlar. Many vests and ballistics materials have a service life of five years. Do not use Kevlar after its service life is up, and dispose of Kevlar appropriately.

Can an AR-15 penetrate a bulletproof vest? ›

These guardians understand an AR-15's mass murder capability — and so should we. AR-15 bullets can penetrate the soft body armor typically worn by police, which is built to stop handgun rounds.

What metal is 100% bulletproof? ›

Ultra-High Hardness (UHH) armor steel is the best performing steel alloy for protection against armor piercing (AP) bullets.

What is the most lethal 9mm round? ›

The Federal HST +P 124 gr round is the top performing 9mm self-defense ammo. It has the highest muzzle velocity, at 1172 ft/s. It also features the highest energy at 378 ft/lbs of energy.

Will 357 Magnum penetrate body armor? ›

Handgun Protection – Level IIIA

Under NIJ 0101.06 requirements, level IIIA armor is tested against . 357 SIG and . 44 MAG. However, level IIIA body armor is capable of stopping most handgun rounds on the market.

Will 12 gauge slug penetrate body armor? ›

Finally, a slug is unlikely to penetrate body armor, but it transmits sufficient energy through the vest to cause massive and often debilitating injury.

Why do cops hold their vests? ›

The vest hang: A natural transition from the pit tuck, the vest hang is clasping the top of the vest near their collarbones to keep arms from hitting the equipment on the duty belt. The crossed arms: This can look intimidating, but cops use this stance solely for comfort. It's also a great way to warm up on a cold day.

How many bullets does it take to break a bulletproof vest? ›

Different levels of body armor protect against different levels of ammunition. However, according to the National Institute of Justice's (NIJ) official performance standard, known as NIJ 0101.06 each level of body armor must defeat six rounds of test ammunition for that level.

Can you wear a bulletproof vest in public? ›

Most states allow anyone to wear body armor anywhere, with federal laws in mind. However, some states don't allow the wear of body armor in schools, unless you're performing a job that requires it. Louisiana is one of these states.

Can an AR-15 round pierce Kevlar? ›

If the AR-15 bullets are faster than most rifles (not "any other" rifles), they're only slightly faster. President Biden also said, in the same sentence, that bullets from an AR-15 "can pierce Kevlar." That is true, but only because it's true of many rifles generally (see PDF pp. 38-39).

What can a Level 3 vest stop? ›

What is Level III Body Armor? Level III body armor is meant to stop rifle caliber bullets with bullet velocities up to 2,780 ft/sec. A level III body armor plate is a hard insert and is NIJ-LIsted to stop a 7.62x51mm (M80) bullet.

What will stop a .223 round? ›

The only bullet resistant glass that's going to stop a . 223 is glass-clad polycarbonate. This laminated ballistic transparency is made by stacking layers of tempered glass and polycarbonate–a thermoplastic similar to acrylic, but softer and more pliable–interleaved with thin layers of epoxy.

What can Kevlar not stop? ›

But here are some things you MIGHT not know… It's not 100 percent effective at stopping bullets from a handgun. Kevlar jackets are also not so effective with bullets fired from Assault rifles because they are traveling three times the speed of sound, way faster than those from a handgun.

Can Kevlar and carbon fiber stop a bullet? ›

In theory, carbon fiber could stop a bullet, but Kevlar® or other aramid fiber has more flexibility and impact resistance. Besides, Kevlar® is a more cost-effective option for bulletproof armor. Carbon fiber does offer a high level of protection against some objects.

Why can't Kevlar stop rifle rounds? ›

Soft body armour is designed to give protection against fragments and some low velocity bullets but is not designed to stop high velocity rifle bullets. Reports have claimed that soft body armour might disturb the stability of bullets that penetrate it, and that this might increase the size of the lesions.

Will a 50 cal go through a bulletproof vest? ›

The U.S. Army's Modular Scalable Vest is capable of stopping 7.62-millimeter rounds, but weighs a total of 22.6 pounds. About one and a quarter inch of AR500-grade steel plate will stop a . 50 caliber bullet but steel is extremely heavy. The amount of plastic that would be needed to stop a .

What is the highest body armor rating? ›

Level IV armor is the highest rating of body armor currently available, and it will stop armor-piercing rifle threats. It can withstand up to 30-06 M2ap steel core armor-piercing rounds with a mass of 166 grains and a velocity of 2880 ft/s.

Why don t American soldiers use AK-47? ›

Most weapons from the M16 forward are lighter than that. The AK-47 is good at short range, but not longer ranges, as it is not accurate at longer ranges compared to other weapons. With an M16, a soldier could carry about twice as many rounds as a soldier armed with a AK with the same weight.

Is there anything stronger than Kevlar? ›

Technora, which is an aramid made from two diamines, has many high-performance properties. It is heat and chemical resistant, and it is said to be much stronger than steel. Due to Technoras' extreme durability and strength, the fiber is used often in industrial applications.

What is the most advanced bulletproof material? ›

Kevlar. Perhaps one of the better-known bulletproof materials, Kevlar is a synthetic fiber that's heat resistant and incredibly strong.

Why is body armor illegal? ›

The rationale for prohibiting many felons from possessing body armor or bulletproof vests is similar to that of prohibiting felons from possessing firearms. These laws aim to protect public and officer safety by keeping "weapons" away from those who've shown they're capable of committing a crime.

Can civilians own level 4 armor? ›

Is Level 4 armor illegal? No. Level 4 armor is legal to own in all 50 states if you are an American citizen with no prior felony convictions.

What level armor do cops wear? ›

What level body armor do police wear? Most patrol officers choose to wear level IIIA soft armor vests for their everyday wear while on duty. But this is often supplemented with level III and IV 5 x 8 or 7 x 9 hard plates that can come in small form factors for inclusion with everyday duty wear.

Is there Level 5 body armor? ›

Level 5 armor plates provide maximum back and chest protection. They are added to the design of a special reliable plate carrier body armor, and are suitable for protection when hit by sniper attacks. Products of this class should be bought by military personnel who do not need to move much.

What is the toughest Kevlar? ›

Kevlar 149, the strongest fiber and most crystalline in structure, is an alternative in certain parts of aircraft construction. The wing leading edge is one application, Kevlar being less prone than carbon or glass fiber to break in bird collisions.

Does Kevlar rot? ›

Kevlar® does not melt and will not begin decomposing until it reaches 800° Fahrenheit or greater. * Kevlar® , Nomex® and Teflon® are registered trademarks of Dupont Co. Decomposition: Begins to decompose at about 800° Fahrenheit, in air by oxidation.

Does Kevlar go bad? ›

In general, Kevlar and aramid body armor have a lifespan of five years before you need to replace them.

Can you survive a shotgun blast with a bulletproof vest? ›

Even if a vest is strong enough to stop the bullet from penetrating, the wearer may still suffer injury. If the vest stops a bullet, it may still force the vest fabric into the body of the individual. This can cause bruising or more severe internal injury.

Will a sword penetrate a bulletproof vest? ›

The soft fabric, usually Kevlar, found in a bullet resistant vest will not be enough to offer protection however. An edged blade is capable of cutting through the protective fabric in body armour, penetrating the vest and rendering it useless.

Can an AR-15 penetrate a military helmet? ›

The military classifies the AR-15 and its variants as assault rifles because they were specifically designed for offensive combat operations. As a matter of fact, the Army's design specification for the AR-15 stipulated it had to penetrate a steel helmet at 500 yards. Those are the facts.

What metal is immune to bullets? ›

In the end, titanium is bulletproof for the most part against bullets fired from guns that one would likely find on the shooting range, on the street or on the hunt in the mountains. Most guns legally bought and owned by individuals will likely not penetrate titanium.

Why isn't titanium used in body armor? ›

Titanium's relatively poor shear strength, combined with its very poor heat transfer properties, make it inherently susceptible to fail catastrophically in such situations via a phenomenon known as adiabatic shear plugging.

What can destroy bullet proof? ›

Break bulletproof glass with explosives like dynamite or C4.

Most varieties of detonating materials will almost certainly break through many layers of bulletproof glass. Set these explosives within about 3 feet (0.91 m) of the glass to maximize their effectiveness.

Which is stronger carbon fiber or Kevlar? ›

Kevlar has a high toughness which is useful for things like bullet resistant clothing, but Kevlar fiber has a lower tensile strength than carbon fiber.

Why is Kevlar so expensive? ›

Kevlar production is expensive because of the difficulties arising from using toxic concentrated sulfuric acid, needed to keep the water-insoluble polymer in solution during its synthesis and spinning.

Is Kevlar cheap or expensive? ›

Due to the use of sulfuric acid needed to keep the water-insoluble polymer in solution during its synthesis and spinning, Kevlar production is expensive. Ultraviolet light can degrade and decompose Kevlar, known as UV degradation, and is therefore rarely used outside.

What level body armor stops 9mm? ›

Level II (9 mm; .

This armor is designed to stop higher velocity 9mm and . 357 Magnum ammunition. It is commonly used by law enforcement officers and offers protection against a wider range of ammunition types. In a nutshell, this level protects against NATO (military-issued) 9mm pistols and law enforcement (LE) .

What body armor stops 9mm? ›

Level 3A/IIIA body armor is meant to stop handgun caliber bullets, including everything from a . 22, 9mm, . 45 ACP, .

Can Level 4 body armor stop 9mm? ›

Although our Level 4 armor doesn't provide edge-to-edge protection for the 30-06 M2AP, it does offer edge-to-edge protection against the 9mm, 357 Mag, 44 Mag, 5.56x45mm (M193) , and the 7.62x39mm PS Ball.

Does Level 5 body armor exist? ›

Level 5 armor plates provide maximum back and chest protection. They are added to the design of a special reliable plate carrier body armor, and are suitable for protection when hit by sniper attacks. Products of this class should be bought by military personnel who do not need to move much.

What level of body armor can stop a 50 cal? ›

About one and a quarter inch of AR500-grade steel plate will stop a . 50 caliber bullet but steel is extremely heavy.

Can civilians own level 4 body armor? ›

Can civilians own Level 4 body armor? The quick answer is yes, it is legal for a law-abiding civilian to buy Level IV (4) body armor. However, those with a felony record are prohibited from purchasing or using body armor like bulletproof vests and plate carriers.

Will body armor stop a 12 gauge slug? ›

Finally, a slug is unlikely to penetrate body armor, but it transmits sufficient energy through the vest to cause massive and often debilitating injury.

Will 357 Sig penetrate body armor? ›

According to the NIJ, Level IIIA body armor defeats a . 357 Sig FMJ Flat Nose (FN) weighing less than 8.1 grams or 125 grain. The muzzle velocity must be under 1,470 ft/per second at this weight for a Level IIIA to stop the bullet. Level IIIA will also defeat a .

Will 308 penetrate level 4 body armor? ›

The only protection level that can stop a 30-06, . 308, or 7mm Rem Mag is a NIJ-Listed Level IV body armor. Level IV can stop these rounds.

Will a 357 Magnum go through a bulletproof vest? ›

The . 357 Magnum is credited with beginning the 'Magnum era' of handguns. This round was introduced in 1934 and can be fired from revolvers and certain semi-automatics like the Desert Eagle. It is renowned for its stopping power, and will need a Level II vest to protect against it.

What is green tip ammo? ›

Green-tip ammunition is most common in 5.56/. 223 Rem caliber and is mainly designed for use with the AR platform. These rounds were originally considered controversial, as they meet one of the criteria of the federal definition of armor-piercing ammunition.

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