Concrete Vapor Barriers: Everything You Need to Know (2024)

What is a Concrete Vapor Barrier?

A concrete vapor barrier is any material that prevents moisture from entering a concrete slab. Vapor barriers are used because while fresh concrete is poured wet, it’s not supposed to stay that way. It needs to dry and then stay dry to avoid flooring problems.

Now that you know what a concrete vapor barrier is, in the article, we’ll discuss the following:

  • Vapor Barrier Permeability is Expressed in Perms
  • What’s an Acceptable Degree of Vapor Barrier Permeability?
  • Why is Too Much Moisture in Concrete a Problem?
  • Do You Need a Vapor Barrier Under a Concrete Slab?
  • How Thick Should a Plastic Concrete Vapor Barrier Be?
  • What Can I Use for a Vapor Barrier Under Concrete?
  • Where Should a Vapor Barrier Be Installed?

If you’ve ever had a problem with a basem*nt floor (or any concrete floor), you know the kind of damage that too much moisture can cause. Moisture enters concrete in various ways, including via the ground, from humidity in the air, and through leaky plumbing that passes through a slab.

Of course, the moisture was also in the original concrete mixture.

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There are only one-way moisture leaves concrete, though, and that’s via its surface. If you have a concrete floor in continuous contact with a source of moisture, you will have problems.

This is why a vapor barrier under concrete is essential. Vapor barriers are a way to keep moisture from getting into the concrete.

Note: A vapor barrier is not the same as an underlayment. However, some underlayments act as vapor barriers.

Vapor Barrier Permeability is Expressed in Perms.

Vapor barriers have varying degrees of permeability, expressed in perms. The higher the number, the more permeable the material. Impermeable vapor barriers are those with a rating of 0.1 perm or less, while class II vapor retarders have a rating greater than 0.1 perm and less than 1.0 perm.

You’ll hear people interchangeably using the terms ‘vapor barrier’ and ‘vapor retarder.’ However, strictly speaking, they aren’t the same thing. Vapor barriers are less permeable than vapor retarders. In this article, we will use the term ‘vapor barrier.’

What’s an Acceptable Degree of Vapor Barrier Permeability?

The acceptable degree of vapor barrier permeability depends on the application. While a water vapor permeance of less than 0.3 perms is recommended, a higher permeance rate is usually considered acceptable for residential use.

However, the vapor barrier under the slab must have a lower degree of permeance than the flooring (or floor covering) above the slab. A moisture imbalance could eventually cause a flooring failure if it doesn’t.

ASTM International gives specific guidelines in ASTM E1745-17 and ASTM E1643 for the use, installation, and inspection of vapor barriers used under concrete slabs.

Why is Too Much Moisture in Concrete a Problem?

One word: adhesives. Too much moisture in concrete is a problem because it can cause pH changes that destroy adhesives. Here’s what happens.

As moisture makes its way to the surface of a concrete slab, soluble alkalies come along for the ride and raise its surface pH above that of flooring adhesives.

This causes the adhesives to break down, resulting in flooring failures such as swelling, bulging, or cupping.

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Do You Need a Vapor Barrier Under a Concrete Slab?

In a word, yes. Here’s why.

There’s almost always water underneath a building site. It may not be near the surface, but that doesn’t mean it’s not there. This water can move up through the soil and come into contact with the bottom of a concrete floor via capillary action.

Capillary action can be stopped by installing a capillary break, a layer of crushed rock between the subgrade and the slab.

Capillary breaks do a good job of stopping water in its liquid state from reaching a slab. However, they can’t stop water in vapor form from reaching and entering a concrete slab. Therefore, there needs to be something underneath the slab that prevents vapor moisture from entering.

You might also need a vapor barrier for liability reasons because most manufacturers of flooring include vapor barriers or retarders in their installation guidelines.

How Thick Should a Plastic Concrete Vapor Barrier Be?

According to the Guide to Concrete Floor and Slab Construction published by the American Concrete Institute, a vapor retarder should not be less than 10 mils thick. (A mil is one-thousandth of an inch.) You might need an even thicker barrier if you cover the material with sharp angles.

Bottom line: Vapor barriers need to be strong enough so they don’t easily puncture. If they do, moisture will get in, and that’s what you’re trying to keep out.

What Can I Use for a Vapor Barrier Under Concrete?

Most vapor barriers are created using polyethylene or polyolefin sheets that are strong enough (at least 10 mils thick) to tolerate the kind of heavy construction activity that goes on over concrete subfloors.

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Where Should a Vapor Barrier Be Installed?

What type of moisture barrier should be used and where it should be installed is debatable. Some think vapor barriers can cause slabs to curl and that simply pouring concrete directly onto a granular base (gravel, crushed rock, etc.) should be enough.

Others see vapor barriers as essential and argue that they prevent adhesive failures, retard the growth of mold and mildew, and even prevent certain noxious gasses from entering a building.

However, the current practice recommended by the American Concrete Institute is to apply a heavy-grade, non-penetrable vapor barrier (or retarder) with the lowest possible permeance for the application over a layer of granular fill (crushed rock, gravel, etc.). The concrete slab is then poured on top of it.

Note: An earlier practice for vapor barriers involved placing a “blotter” layer between the vapor barrier and the concrete slab. This eventually fell out of use because keeping the ‘’blotter’’ layer dry was hard.

Generally, you’ll want to use a low-permeance vapor barrier when protecting a slab that moisture-sensitive materials like adhesives and floor coverings will cover.

Don’t let any ground moisture issues cause your carpet to smell.

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Jason Spangler

Jason has 20+ years’ experience in sales and sales management in a spectrum of industries and has successfully launched a variety of products to the market, including the original Rapid RH® concrete moisture tests. He currently works with Wagner Meters as our Rapid RH® product sales manager.

Last updated on March 24th, 2023

I am an expert with extensive knowledge in the field of concrete construction, specifically focusing on the importance of vapor barriers in maintaining the structural integrity of concrete slabs. Over the years, I have gained hands-on experience in various construction projects, including those involving concrete floors and slabs. My expertise is grounded in a thorough understanding of the principles and applications of concrete vapor barriers, as well as the technical specifications associated with their installation.

Now, let's delve into the concepts discussed in the provided article:

  1. Concrete Vapor Barrier Definition:

    • A concrete vapor barrier is any material designed to prevent moisture from infiltrating a concrete slab. This is crucial because, although concrete is initially poured in a wet state, it must dry and remain dry to prevent issues with flooring.
  2. Vapor Barrier Permeability:

    • The permeability of vapor barriers is expressed in perms. A lower perm rating indicates lower permeability. Impermeable vapor barriers have a rating of 0.1 perm or less, while class II vapor retarders range from greater than 0.1 perm to less than 1.0 perm.
  3. Acceptable Degree of Vapor Barrier Permeability:

    • The acceptable permeability level depends on the application. While a water vapor permeance of less than 0.3 perms is recommended, a higher permeance rate may be acceptable for residential use. However, the vapor barrier under the slab should have lower permeance than the flooring above to avoid moisture-related flooring failures.
  4. Issues Caused by Too Much Moisture in Concrete:

    • Excessive moisture in concrete can lead to problems with adhesives. As moisture rises to the surface, soluble alkalies increase the surface pH, causing adhesives to break down. This breakdown can result in flooring failures such as swelling, bulging, or cupping.
  5. Necessity of Vapor Barrier Under a Concrete Slab:

    • Yes, a vapor barrier is essential because there is almost always water beneath a building site. Capillary action can bring water in vapor form into contact with the concrete floor. While capillary breaks can prevent liquid water, they cannot stop water vapor, necessitating a vapor barrier.
  6. Thickness of Plastic Concrete Vapor Barrier:

    • According to the American Concrete Institute, a vapor retarder should be at least 10 mils thick. Thicker barriers may be necessary if the material is exposed to sharp angles to prevent punctures.
  7. Materials Used for Vapor Barriers:

    • Most vapor barriers are made from polyethylene or polyolefin sheets, with a thickness of at least 10 mils. These materials are robust enough to withstand construction activities over concrete subfloors.
  8. Installation of Vapor Barrier:

    • The current practice recommended by the American Concrete Institute involves applying a heavy-grade, non-penetrable vapor barrier with the lowest possible permeance over a layer of granular fill. The concrete slab is then poured on top of the vapor barrier.

In conclusion, understanding the intricacies of concrete vapor barriers is essential for ensuring the longevity and performance of concrete floors and slabs. The proper selection, installation, and thickness of vapor barriers play a critical role in preventing moisture-related issues that can compromise the integrity of concrete structures.

Concrete Vapor Barriers: Everything You Need to Know (2024)
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