Can you tell if epoxy has gone bad in the bottle? (2024)

Jan 20, 2019, 10:15 PM

Registered User

Thread OP

Discussion

I’ve got a bunch of epoxy on my shelf. It’s been hot and cold over at least a couple years.

How does epoxy go bad?
Does it just slow down, or not cure at all?

I will probably test it first, but is there some “know facts” I don’t know about epoxy expiration?

Thanks
Jim

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Jan 20, 2019, 10:31 PM

If it flies, I can crash it.

Can you tell if epoxy has gone bad in the bottle? (1)

If it's hardened it's no good. Other than that, the bottle might have a "best by" date on it someplace. But unless you're gluing something that needs to withstand a lot of stress, if the resin and hardener are still liquid, you ought to be good to go. I know I have some hobby epoxy that's going on 5 years old and it still glues things just fine.

Jan 20, 2019, 10:35 PM

Registered User

Thread OP

It hasn’t hardened. That would be a clear indication it’s gone bad.

But “gluing something that needs to withstand a lot of stress...” is kinda the whole point with epoxy, is it not?Can you tell if epoxy has gone bad in the bottle? (2)

Jan 20, 2019, 10:42 PM

Can you tell if epoxy has gone bad in the bottle? (3)

Jim, most resin systems list a shelf life of 12 months, and are pretty much done at 24. The resin should still cure, but the tensile strength will be less than half of what it was when the resin was fresh. If it is a quality laminating resin I would toss it at 18 months. If it is hobby store minute resin, which is pretty much junk when new, I would toss it at 1 year. I use laminating resin for all my carbon and kevlar laminations, and thickened as an epoxy glue. I draw the line at 18 months. I can tell the difference by then in the finished component.

Scott

Jan 20, 2019, 10:48 PM

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Thread OP

Thanks

Jan 21, 2019, 10:09 AM

Bellanca Kruesair

Can you tell if epoxy has gone bad in the bottle? (4)

Jim the good old 'test first' adage still applies, here..... Nuke it in a microwave for 10 - 15 seconds.

Mix a batch, and glue two pieces of scrap wood together in a 'Cross'. Tomorrow, break them apart.. If wood fibers tear from both pieces , it's good !

Next time, build faster. No one should have epoxy for two years....Can you tell if epoxy has gone bad in the bottle? (5)

Jan 21, 2019, 11:23 AM

The Junk Man

Can you tell if epoxy has gone bad in the bottle? (6)

Quote:

Originally Posted by Pylonracr

Jim, most resin systems list a shelf life of 12 months, and are pretty much done at 24.

I would hesitate to state "most" expire. Indeed, if i had to tag any resin characteristic as "most", I would say most do NOT expire after 24 months. WEST Systems have done extensive research on their products, for just one example, and found 15 year old resin to be perfectly usable. Sometimes various hardeners will change color, but still keep right on working.

Tom

Jan 21, 2019, 12:06 PM

Registered User

Quote:

Originally Posted by T_om

I would hesitate to state "most" expire. Indeed, if i had to tag any resin characteristic as "most", I would say most do NOT expire after 24 months. WEST Systems have done extensive research on their products, for just one example, and found 15 year old resin to be perfectly usable. Sometimes various hardeners will change color, but still keep right on working.

Tom

My experience with dated epoxy is the same as Tom's...….. shelf life is typically a lot longer, it depends on the specific epoxy and, as already stated, make a test glue up first.

Michael in Ontario, Canada

Jan 21, 2019, 01:09 PM

Pro Hoarder

Can you tell if epoxy has gone bad in the bottle? (7)

Hi Jim,
I agree with Michael and Tom. Most epoxy will be usable if it is still mixable. Some will crystalize or harden in the can..If so toss them..I assume you are talking about 2 part epoxy glue also..any loss of integrity of the glue will still be stronger than the wood you are bonding. So mix a small batch up. If it hardens as normal use it

Latest blog entry: In flight

Jan 21, 2019, 01:54 PM

B for Bruce

Can you tell if epoxy has gone bad in the bottle? (8)

I've never had any issue with old resin either. And some of mine is well over 10 years old. In fact I found a box with tubes of Petit Hobbypoxy 5min a few years ago that I'd bought back in the mid 1970's and misplaced on a shelf in the wrong (unrelated to adhesives) storage bin for about 30 years. I opened it about 4 years ago and used it for the very first time and it's been fine and I continue to use it.

In looking around on the web some suppliers make mention of MINIMUM shelf lives of their epoxy resins that are in line with what Pylonrcr posted above. But then again there's lots of mentions of decade and more old resins that perform just fine.

I assume that testing has been done on these resins by the makers aimed at their use in aerospace applications and that there must be some amount of degradation in at least some of the properties. But how much that is isn't clear from a quick search.

One thing is that when stored in a cold room I've had various bottles crystalize on occasion. The standard fix for that is to put them in some hot water and let the heat re-dissolve the crystals. After that it's good to go again. And this is in fact a fix I found suggested by at least one of the makers in the quick search I just did.

All in all though I'm going to keep using my old epoxy as long as it continues to cure.

Jan 21, 2019, 02:28 PM

Registered User

Thread OP

Thanks everybody.
It’s still liquid, no crystals visible. I brought it in the house and it’ll have 24 hours to reach room temp (because it’s 1degree out). I’ll mix and try.

I did look online and read West systems explanation that their stuff is still good long past it’s “best by” date.

Pacer Z-proxy says one year. But I’m skeptical since they want you to buy more new glue.

I had read things before that it might darken, might solidify, or show crystals, but wasn’t certain if there was some info out there I hadn’t heard.

Earl....that leads me to a second question...if I use epoxy or gorilla glue or titebond, the wood is going to fail first in all three cases, is it not? So wondering exactly where epoxy is needed over the other adhesive choices.

Also—It took me several years to get through all the garbage leading to a divorce just before the holidays. So I put up a workbench and I’m back at building. I’m sure I’ll use stuff up before it goes bad now.

Actually thinking about a second work surface and a second build, so I can be doing one while the other is drying.

Last edited by JimF; Jan 21, 2019 at 02:37 PM.

Jan 21, 2019, 05:03 PM

Registered User

What are you doing with the epoxy? If your gluing something together you'll want a structural adhesive, I use T88

https://www.systemthree.com/products...SAAEgIYr_D_BwE

Jan 21, 2019, 05:14 PM

Registered User

Can you tell if epoxy has gone bad in the bottle? (9)

FYI of you warm epoxy resin and hardner to melt out the crystals, make sure you cool them back down to room temperature before mixing.

Jan 21, 2019, 05:22 PM

Pro Hoarder

Can you tell if epoxy has gone bad in the bottle? (10)

Jim
For epoxy glue (not resins) I think it is more about slight flex ability and ability to absorb vibration(glow powered) With electric power there is less need for epoxy vs other glues. Also want to consider area with mechanical bond. Take thin CA vs Epoxy a lot more bond area when completed most of the time..But depends on how much glue applied

Latest blog entry: In flight

Jan 21, 2019, 05:33 PM

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Thread OP

TN

If I were going to laminate and install a ply firewall (balsa/light ply fuselage) Id use epoxy. I’m trying to decide if that same firewall could be installed with Titebond or PU glue if I’m going electric.

Similar question about joining wing halves. Of course I’d use FG and epoxy resin to reinforce the joint, but I think the wood would fail first no matter what glue I used to join the halves.

And finally, landing gear.

I’m pretty much done with CA and would like to use as little epoxy as possible.

Can you tell if epoxy has gone bad in the bottle? (2024)
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