3 Reasons Why I Don't Use Polyurethane | Saws on Skates® (2024)

Polyurethane has its place, but for me, I generally don’t use it for my DIY furniture projects. Polyurethane is too finicky, the application is difficult and it doesn’t give the look I want for my projects. These are three reasons I don’t use polyurethane and today I’m sharing what finish I use instead.

3 Reasons Why I Don't Use Polyurethane | Saws on Skates® (1)

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Properly Prep Your Project

Before I share why I’m not a fan of polyurethane, first I properly prepare my DIY furniture project for a finish coat. The first step to a flawless finish is to properly sand the project. Next, I inspect the piece and fill any nail holes, gaps or cracks with an easy to make DIY wood filler.

My DIY wood filler is made with sanding dust from the furniture project I’m working on, so the filler always perfectly matches the wood color of my project.

3 Reasons Why I Don't Use Polyurethane | Saws on Skates® (2)

If I’m staining the project, first I apply a coat of black tea. Applying tea helps prevent blotchiness and gives my DIY furniture a rich, uniform color when the wood stain is applied. After the tea dries and the piece is sanded, I apply the wood stain. I’m a BIG fan of Rust-Oleum Ultimate Wood Stains. I love the one coat coverage, the quick drying time and Rust-Oleum stains always produce deep, rich stain colors.

What is Polyurethane?

Polyurethane is a product used to seal and protect wood. The durability of a polyurethane film finish depends on how thick the dried film is. Three coats of poly are usually needed to provide an adequate amount of durability.

Polyurethane can be applied with a brush, sprayer or spray can. A wipe-on poly is also available.

There are two types of poly. Oil-based and water-based. Oil-based poly cleans up with paint thinner. Water-based poly cleans up with water.

Oil-based poly slightly darkens and enhances the wood grain. Water-based poly has no depth of finish. In other words, it does not enhance the wood grain.

Poly is available in different sheens like matte, satin, semi-gloss and gloss.

Related: Polycrylic vs Polyurethane: Are They the Same?

What is Polyurethane Used For?

Poly is used to seal and protect wood. It prevents oil, grease, and water from penetrating wood doors, floors, cabinets, and furniture. It’s a durable finish that also protects against heat and scratches.

3 Reasons Why I Don’t Use Polyurethane

Finicky Finish

Polyurethane is way too fussy for me. Just look at the instructions on the back of the container… polyurethane must be applied in a dust free environment. That rules out applying polyurethane in my workshop or applying polyurethane outside. In my small house, that means I’m applying poly to my furniture projects in my kitchen!

Air bubbles are also an issue with polyurethane. Never shake a can of polyurethane or wipe your brush on the rim of the can because you’ll introduce bubbles into the finish. The bubbles will dry in your finish and leave the surface bumpy. The only way to get rid of the bubbles is to sand, which means more time and effort.

Just like air bubbles, drips can be an issue with polyurethane. Drips must be corrected right away while still wet. If drips are allowed to dry they’ll need to be cut out with a razor blade and sanded. Again, this is an extra step that will consume your time and effort

Application is Difficult

Applying polyurethane is difficult. The product must be applied with a brush in long, even strokes. You must also keep a wet edge. If you touch an area with your brush that is dry or drying, you’ll pull the finish which could leave bumps when it finally dries. These bumps will need to be sanded.

To apply additional coats, you’ll need to lightly sand with 220 grit sandpaper or steel wool. Again, this means more time and effort.

The Final Look

While polyurethane provides a clear, durable finish, to me it looks plastic-like. Polyurethane does not become part of the wood. If you look closely, you can see it just sits on top of the surface.

Where to Use Poly

Don’t get me wrong, polyurethane has its place. It’s great for floors, doors, woodwork around windows and doors and furniture that will get lots of abuse like dining tables and kitchen cabinets.

What I Use Instead

For my furniture projects, I use a top coat that is waaaay less finicky, the application is a snap and the finish looks like a hand rubbed finish you might find on a quality antique. I use Bob’s Miracle finish for wood!

Bob’s Miracle finish for Wood is a DIY wipe on top coat you make yourself. It’s three simple ingredients: gloss spar varnish, boiled linseed oil and paint thinner.

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Easy Finish

Because Bob’s Miracle finish for wood is a wipe on top coat, you don’t have to worry about applying in a dust free environment. You simply wipe it on, allow it to penetrate the wood for a few minutes, then wipe off. This means you can apply outside with plenty of fresh air and not have to worry about dust or insects getting trapped in your finish.

Air bubbles and drips aren’t a concern either. Again, you’ll wipe it on and wipe it off. So bubbles and drips are virtually impossible.

Easy Application

Did I mention Bob’s Miracle finish for wood is a wipe on top coat? That means the application is sooo easy! Wipe it on with a rag, allow to penetrate and wipe it off with a clean rag. That’s it! No brushes, no worrying about keeping a wet edge and no sanding in between coats.

Final Look

Because Bob’s Miracle finish for wood actually penetrates into the wood, it becomes part of the wood itself. It doesn’t have that plastic, floating on top of the wood look that poly has. For me, Bob’s Miracle finish for Wood has the exact look I want for my furniture projects. A timeless, not too shiny, hand rubbed look you might find on a quality antique.

Where to Use

I’ve used Bob’s Miracle Finish for Wood on many of my DIY furniture projects. I’ve used it on my bar cart, vintage industrial chalkboard shadowbox, craft beer growler carrier, air conditioner dresser, knockoff chalkboard shelf, electric fireplace mantle, knockoff stool, wine cabinet and apothecary cabinet. So yes, I’ve used it on quite a few projects!

3 Reasons Why I Don't Use Polyurethane | Saws on Skates® (4)

UPDATE: My Polyurethane Change of Heart

Earlier this year I was getting ready to paint the outdoor coffee table and estimated it was going to take me SEVEN HOURS to paint the pieces with a brush! That’s when I decided to buy a HomeRight Super Finish Max paint sprayer. Thanks to the sprayer I was able to spray a coat of primer and spray two coats of paint in only a few hours. WHAT A TIME-SAVER!

Since buying a paint sprayer I’ve been sprayin’ like crazy! I started with the outdoor coffee table. Then I sprayed the cedar clapboard siding of my house, updated the look of my air conditioner dresser with a coat of paint, and freshened up a pair of Adirondack chairs. I’ve also primed and painted a new project I’m working on.

While reading the HomeRight Super Finish Max paint sprayer instructions I noticed it could be used to spray polyurethane. Really? I never thought of spraying poly. Could this be the way to solve the poly pitfalls I mentioned earlier? I had to test it out and my DIY wine bar was going to be the test project.

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The results are in and I’m totally convinced… I will NEVER apply poly with a brush EVER again! The finish on the wall-mounted wine bar is amazing. The poly was quick to apply and the piece looks like it came from a factory.

There was no need to worry about bubbles, the application was sooo easy and the because the sprayer applies thin coats the finish didn’t look like plastic. If I’m going to apply poly I’m going to do it with a sprayer! Learn how easy it is to spray polyurethane here.

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Final Thoughts

Poly has its place on floors, doors, trim and table tops, but for me, I prefer a hand rubbed look on my furniture projects. Who has time for finicky, difficult to apply finishes when you can make your own DIY finish that is easy to apply and gives amazing results? Make a batch of Bob’s Miracle finish for wood today!

If you found this information helpful, would you please pin it to Pinterest? I would really appreciate it!

3 Reasons Why I Don't Use Polyurethane | Saws on Skates® (7)

I'm a seasoned DIY enthusiast with extensive experience in furniture projects and wood finishing. Over the years, I've experimented with various finishes and techniques, gaining firsthand knowledge of their application and results. Today, I'll share insights related to the concepts discussed in the article about polyurethane and an alternative finish called "Bob's Miracle finish for Wood."

Polyurethane Overview: Polyurethane is a wood sealant and protective finish available in oil-based and water-based forms. It's used to prevent penetration of oil, grease, water, and to protect against heat and scratches. Polyurethane comes in different sheens such as matte, satin, semi-gloss, and gloss. The durability of the finish depends on the thickness of the dried film, usually requiring three coats for adequate protection.

Why Some Don't Prefer Polyurethane:

  1. Finicky Finish:

    • Polyurethane demands a dust-free environment during application, limiting where it can be applied.
    • Air bubbles can be introduced if not applied carefully, leading to a bumpy surface.
    • Drips must be corrected immediately, or they require additional steps of cutting and sanding.
  2. Difficult Application:

    • Applying polyurethane requires careful, even strokes with a brush while maintaining a wet edge.
    • Additional coats involve light sanding, increasing time and effort.
  3. Final Look:

    • While polyurethane provides a clear and durable finish, some find it to have a plastic-like appearance, sitting on top of the wood rather than becoming part of it.

Bob's Miracle Finish for Wood: For those seeking an alternative to polyurethane, the article recommends "Bob's Miracle finish for Wood." Here are key points:

  1. Easy Finish:

    • Bob's Miracle finish is a DIY wipe-on top coat made from gloss spar varnish, boiled linseed oil, and paint thinner.
    • It can be applied outside without worrying about a dust-free environment.
  2. Easy Application:

    • The wipe-on application simplifies the process, eliminating concerns about air bubbles and drips.
    • No brushes are required, and there's no need to maintain a wet edge.
  3. Final Look:

    • Due to its ability to penetrate the wood, Bob's Miracle finish for Wood creates a hand-rubbed look without the plastic appearance of polyurethane.

Spraying Polyurethane: The article also mentions using a paint sprayer for applying polyurethane. The author discovered that spraying polyurethane can address some of the challenges associated with brushing, providing a quick and even application, especially for larger projects.

In conclusion, while polyurethane has its merits, the article suggests an alternative finish that offers ease of application and a desired hand-rubbed look. Additionally, the use of a paint sprayer is highlighted as an efficient method for applying polyurethane in certain situations.

3 Reasons Why I Don't Use Polyurethane | Saws on Skates® (2024)

FAQs

How do you know if you have enough polyurethane on? ›

Generally you will want to apply per the directions. When the finish stops being absorbed, that is generally as much as the wood will want to take. As mentioned, the wood will stop absorbing finish. So you can do three and then see if you still get some spots that are not finished.

Why is it important to apply polyurethane? ›

Polyurethane wood finish offers durability and water resistance. This makes it a popular alternative to more traditional coatings such as shellac or lacquer. Learning how to apply polyurethane to wood can enhance the appearance of the stain. It will also protect the surface from scratches and more.

How necessary is polyurethane? ›

It's also very important for indoor projects. Polyurethane is a good choice for waterproofing because it can be applied to both sides of a surface, unlike paint which can only be applied to one side at a time.

What does polyurethane do to wood? ›

Polyurethane is a protective top coat for indoor stained wood, such as furniture. Its clear, hard finish prevents damage from scratches, scuffs and spills. Different types of polyurethane are available based on desired appearance and protection needs.

What happens if you put too much polyurethane? ›

The finish can develop white spots if it is applied too thickly. High humidity levels or sunlight exposure during application can also cause white spots. We recommend keeping coats thin and allowing proper drying times to prevent white spots on your finish.

Is 3 coats of polyurethane enough? ›

Generally, more than 3 coats of poly doesn't do much good. It's really not needed nor recommended. Each additional coat needs to be buffed so you are kind of buffing off half of the previous layer. So 4 coats is more like 3.5 coats.

What are the disadvantages of polyurethane? ›

DISADVANTAGES AND LIMITATIONS:
  • Poor thermal capability.
  • Poor weatherability.
  • Attacked by most solvents.
  • Utilize toxic isocyanates.
  • Flammable.

Is polyurethane good or bad for you? ›

This leads to a frequently asked question; do polyurethane products that come into contact with humans present any kind of health risk? The short answer is that no, polyurethane is not toxic. It is actually a safe and sustainable option when compared to many alternative materials.

What are the advantages and disadvantages of polyurethane wood finish? ›

While polyurethane coatings are durable, they can still be marred by scratches and abrasions in high-traffic areas. While polyurethane coatings adhere well to many surfaces, they may not be compatible with some substrates. Low temperatures can affect drying and curing, while high temperatures can shorten working times.

Is polyurethane good for shoes? ›

Polyurethane is a very suitable material for footwear of all styles, although it is most present in sports, due to its high impact absorption and resistance. But we can also find any fashion design made with polyurethane. Thus, synthetic leather or leatherette is widely used in footwear and clothing.

Does polyurethane dry or cure? ›

Two Component Water-Based Polyurethane Dry Times

The drying time for these finishes is usually between 2-4 hours. The full cure time is 6-9 days. For clients that want as much durability as possible, I always recommend this finish.

What are the best conditions for polyurethane? ›

Polyurethane is very resistant to extreme conditions, and in some cases can withstand temperature ranges from -50 to 300 degrees Fahrenheit. Polyurethane can be used in wet or dry conditions, and can be specially formulated to withstand relative humidity ranges from 0 to 100%.

What are 2 benefits of using polyurethane? ›

Polyurethane is very resistant to extreme temperature, meaning harsh environmental conditions and many chemicals rarely cause material degradation. Most polyether based polyurethanes do not support fungal, mold and mildew growth and are therefore highly suitable for tropical environments.

What will damage polyurethane? ›

Most standard cleaning solutions contain either an alcohol or ammonia base, which over an extended period of time, can eat through the finish. At Grain Designs we also use low sheen urethane finishes. Common furniture cleaners such as Pledge furniture polish, may actually damage the topcoat of your furniture.

Does polyurethane last longer? ›

Gloss oil-based varnish, polyurethane and Danish oil can last 10 or 20 years, though satin finishes and stains may fail sooner as pigments and flattening agents disable the driers. Water-based coatings and paints can also be viable longer than three years. Shellac, though, can go bad in under a year.

Can you put on too many coats of polyurethane? ›

Two coats of finish are suggested for most interior projects. When sealing floors, you should apply three coats. However, do not apply more than two coats in one day. 220 grit sandpaper should be used between coats to remove any air bubbles, but avoid using steel wool.

How do you know if stain is dry enough for polyurethane? ›

There are several ways to determine whether a surface is dry: OIL BASED products are dry if they are no longer tacky and do not emit a smell. WATER BASED products are dry if they no longer feel cool to the touch and a powder will form with light sanding.

How do you get a perfect finish with polyurethane? ›

Apply only one thin coat. Then, remove any dust nibs with 1,500-grit sandpaper or a piece of brown paper bag. Finally, using a soft cotton rag or polishing pad, buff the finish to a high shine using automotive paste wax, photo below, which has fine abrasives that polish the finish even further.

How do you know when polyurethane is fully cured? ›

It's the curing that makes the finish hard, durable and develops full adhesion. This curing process can take 3-4 weeks depending on environmental conditions and how thick a film was applied. As long as it is emitting and odor, it's still curing. You can lightly sand with a 24 - 48 hour drying time.

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